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Sheet Metal Cutting Services for Precision and Efficiency

XC Machining proporciona servicios de corte de chapa designed to deliver precise and clean cuts for a wide variety of materials. Link to Servicios de mecanizado CNC to emphasize the precision and customization options available across various types of machining, which complement sheet cutting.

Corte de chapas
Corte de chapas

Custom Sheet Cutting Solutions for Every Industry

As a leading provider of custom sheet cutting services, we specialize in cutting materials like steel, aluminum, and acrylic to meet the needs of your project. Injection mold tooling is frequently used for high-precision parts that may require sheet cutting in their early stages. Linking to this service shows the connection between prototyping and tooling in manufacturing. Using advanced laser cutting and waterjet cutting technologies, we can produce parts with intricate shapes and tight tolerances. No matter the material or thickness, we ensure each cut is accurate, clean, and finished to the highest standards.

High-precision laser cutting process for sheet metal fabrication with bright sparks and smooth edges

Get Fast and Reliable Sheet Cutting Services for Prototypes and Production

3D printing is often used alongside sheet cutting for prototyping and rapid iteration of designs. Linking to Servicios de impresión 3D showcases XC Machining’s comprehensive prototyping capabilities. With our advanced machinery and expert technicians, we handle projects of any size and complexity, ensuring your parts are delivered quickly, accurately, and cost-effectively. 

We pride ourselves on offering high-quality results and excellent customer service, ensuring that every project meets your exact specifications and is delivered on time.

Por qué elegir Corte de chapas con XC Machining?

Proporciona prototipos rápidos y piezas de precisión utilizando tecnología CNC avanzada, lo que garantiza una calidad y precisión excepcionales. Confíe en Corte de chapas para cumplir sus exigentes normas.

Sólidas capacidades de fabricación

En nuestras instalaciones, dispone de una gran variedad de máquinas para la producción de piezas, incluidos tornos CNC, fresadoras, equipos de moldeo por inyección, tecnología de impresión 3D de última generación y mucho más.

Selección flexible de materiales

En XC Machining, intentamos que su elección no esté limitada, por lo que le ofrecemos más de 60 materiales entre los que elegir para sus prototipos y productos.

Asistencia técnica 24/7

XC Machining pone a su disposición ingenieros de servicio con los conocimientos necesarios para responder a sus consultas sobre fabricación. Nuestros ingenieros están siempre sobre el terreno para ofrecer un valioso asesoramiento.

Elección de acabados personalizados

Ofrecemos una amplia gama de tratamientos superficiales y acabados personalizados en piezas sólidas de metal y plástico, como anodizado, pintura en spray, pulido por vapor, chorro de arena, serigrafía, etc.

Sheet Metal Cutting Tolerances

Feature Type Rango de tolerancia típico Notas
General Dimensional Tolerance ±0.1 mm to ±0.3 mm (±0.004″ to ±0.012″) Depends on cutting method: laser offers tighter tolerances than plasma.
Hole Diameter ±0.1 mm to ±0.2 mm Smaller holes require high precision equipment (laser/waterjet preferred).
Hole-to-Hole Accuracy ±0.1 mm Consistency between features is generally tight with CNC-controlled cutting.
Hole-to-Edge Distance ±0.1 mm to ±0.3 mm Affected by material thickness and kerf.
Minimum Hole Size ≥ material thickness (for laser & plasma) Smaller holes risk distortion or incomplete cuts.
Tamaño mínimo del elemento 0.5 – 1 mm Very fine details may not cut cleanly or may warp depending on the process.
Kerf Width Laser: ~0.1–0.3 mm Waterjet: ~1 mm Plasma: ~1.5–2 mm Varies by cutting method, nozzle size, and material.
Calidad de los bordes Laser: Smooth (some oxidation) Waterjet: Clean Plasma: Rougher May need post-processing for critical edges.
Material Thickness Range Laser: up to ~25 mm Waterjet: up to ~300 mm Plasma: up to ~50 mm Depends on machine power and material type.
Part-to-Part Repeatability ±0.05 mm to ±0.2 mm Laser/waterjet machines offer tighter control than plasma cutters.
Flatness Preservation Waterjet > Laser > Plasma Plasma and laser may cause heat-induced distortion.

Materiales para Corte de chapas Piezas

Empresas líderes e ingenieros confían en XC Machining para obtener iteraciones rápidas y piezas duraderas y de alta calidad. Tanto si se trata de prototipos como de producción a gran escala, nuestra amplia gama de materiales garantiza que cumplimos los requisitos exclusivos de cualquier proyecto. Corte de chapas proyecto con precisión y rapidez.

Steel (Mild/Carbon)

A36, 1018, 1045, 1020

304, 316, 301, 430

5052, 6061, 3003, 7075

C110 (ETP), C101 (OFHC)

C260 (Cartridge Brass), C360

G90, G60

Grade 2 (CP Titanium), Grade 5 (Ti-6Al-4V)

1008, 1010

A36, 1011

Acrylic (PMMA), Polycarbonate (PC), ABS, PVC, Delrin (POM)

CFRP (Carbon Fiber), GFRP (Glass Fiber), Phenolic Sheet

Custom laser-cut metal parts in various shapes and materials for industrial and manufacturing applications

Surface Finishes For Sheet Cutting

Cuando se trata de corte de chapas, selecting the right surface finish enhances durability, functionality, and visual appeal. Below are the applied finishes used after laser, plasma, or traditional sheet cutting processes:

As-Cut Finish

A standard surface with visible cut marks, suitable for internal components or parts not requiring visual refinement

Deburring and Edge Smoothing

Removes sharp edges and burrs from the cutting process to ensure safer handling and better fit in assemblies.

Acabado cepillado

Applies a uniform, directional texture, often used on stainless steel or aluminum for a clean, industrial look.

Recubrimiento en polvo

Adds a tough, colored protective layer to metal parts—ideal for outdoor applications and corrosion resistance.

Anodizado

Mostly for aluminum parts, it offers a decorative finish with added wear and corrosion resistance in multiple colors.

Granallado

Produces a smooth, matte texture that masks minor imperfections and provides a modern, non-reflective finish.

Industrias especializadas

XC Machining es un socio de confianza para las industrias que exigen complejidad, fiabilidad y precisión. Nuestra cara experiencia en la producción de millones de componentes de alta calidad aporta una pericia inigualable a cada proyecto.

Nuestros servicios abarcan una amplia gama de aplicaciones para garantizar que satisfacemos las necesidades exclusivas de cada sector con sumo cuidado.

XC Machining apoya a la industria del automóvil con soluciones de mecanizado CNC de vanguardia, permitiendo la producción de piezas complejas que impulsan la eficiencia

Para la industria de semiconductores, XC Machining ofrece servicios de mecanizado CNC que satisfacen las exigencias de alta precisión necesarias para la fabricación de componentes

Nuestros servicios de mecanizado CNC son fundamentales en el sector energético, donde la precisión y la durabilidad son esenciales. XC Machining presta apoyo a

XC Machining es un socio de confianza en el sector de la maquinaria industrial, que ofrece soluciones de mecanizado CNC que garantizan la robustez y la

XC Machining ofrece soluciones de mecanizado de precisión para la industria electrónica, produciendo componentes intrincados que cumplen las exigentes normas requeridas para

XC Machining ofrece servicios especializados de mecanizado CNC para la industria de las comunicaciones, elaborando piezas de precisión que son vitales para la infraestructura

Nuestra Corte de chapas capacidades de servicio

Como líderes en fabricación de precisión, ofrecemos una amplia gama de capacidades que se adaptan tanto a la creación de prototipos únicos como a la producción de bajo volumen. Nos especializamos en la entrega de piezas geométricamente complejas y altamente cosméticas, garantizando los más altos estándares de calidad. En XC Machining, nos enorgullecemos de ser el fabricante de referencia para todas sus necesidades de mecanizado. Corte de chapas necesidades, proporcionando soluciones fiables y eficientes bajo un mismo techo.

What is The Process of Sheet Cutting at XC Machining?

To accurately cut the sheet metal in a fast and efficient manner that leaves little or no wastage, XC Machining uses a precise CNC-driven process. It involves making the appropriate material selection, coming up with programming the sophisticated machines, and implementing the precise mainframe response of the cutting.

Here’s a step-by-step listing of how we turn raw sheet metal into slightly cut-down production-ready parts.

1. Material Selection

Every great part begins with the selection of the appropriate sheet metal. Mecanizado XC uses many different metals, including, depending on the application:

  • Aluminio: It is very light in weight and resistant to corrosion, and is best used in aerospace and electronics.
  • Acero inoxidable: This is favored because of its strength and resistance to corrosion; it is applied in medical, food processing, and marine markets.
  • Mild Steel: Low cost, and easy to weld or to machine; it is commonly used in construction and automotive.
  • Titanio: This metal is very strong and lightweight; good to be used in aerospace and high-performance gear.

Each of the materials is checked in terms of thickness, tensile strength, weight, heat resistance, and surface finish requirements and is found to fulfill the project requirements of the client.

2. CAD Design

Once the material is selected, our engineering team develops a CAD (Computer-Aided Design) model that acts as a digital blueprint for the sheet cutting operation. The design includes:

  • Overall dimensions and tolerances
  • Hole placements, notches, and intricate geometries
  • Bend lines or reference markings for future operations
  • Nesting strategies to optimize sheet usage and reduce waste

This stage ensures that all details are digitally validated before any material is touched, minimizing rework and ensuring first-time-right production.

3. CAM Programming

Once the CAD model is done, the program is submitted to the CAM (Computer Aided Manufacturing) program. This device converts the design to G-code, a numerical control programming language that directs the CNC machine as to:

  • Tool paths and entry/exit points
  • Cutting sequence and direction
  • Spindle speed and feed rate
  • Tool type, nozzle type (laser, plasma, waterjet), and power settings

4. CNC Sheet Cutting Operation

Actual cutting takes place on our CNC sheet cutting machines, but it is done using single or a combination of the following methods as dictated by the needs of the job:

  • Corte por láser is a highly precise process where a focused beam of laser will cut clean and relatively intricate shapes with little or no material deflection.
  • Corte por plasma is an effective and quick process, which involves the slicing of thick and conductive metals such as steel and aluminum with the help of a hot plasma arc.
  • Corte por chorro de agua is a cold cutting technique that employs a high-pressure stream of water (mixed with abrasive grains when used in its harshest form) to cut accurately without heating heat-sensitive or otherwise thick materials such as absorptive fibers and industrial metals.
  • CNC Punching is a quick process of cutting sheet metal using a combination of a CNC-controlled punch and die to create slots, holes, and shapes that can be replicated many times over, at high volumes and repetitive batch sequences.

Mecanizado CNC de 5 ejes is ideal for precision parts that are often created after sheet cutting, as it handles complex geometries and tight tolerances. Linking to this service emphasizes the workflow from cutting to advanced machining.

5. Deburring and Surface Finishing

Sharp edges, slag, or micro-burrs are encountered after cutting, in opposing raw sheet parts. In order to have safe handling and high high-quality end product, we conduct:

Deburring cleans up sharp edges and burrs that are formed during the cutting process and leaves smooth, safe, and accurate sheet metal components.

  • Corte produces rough surfaces, leaving an uneven metal sheet. Sanding or Grinding smooths these surfaces and erases any imperfections on the metal sheet after the cutting.
  • Pulido adds shine to the surface, which leaves the sheet metal with a clean, reflective look.
  • Anodizing-/Powder Coating is a process to add corrosion-resistant, decorative, and protective coating.
  • Acabado procedures do not solely aim at improving the aesthetic and tactile appearance but also condition the parts for either welding, bending, or assembly.

Quality Control During the process

XC Machining has applied stringent quality standards in its inspection of the initial raw materials to their final inspection concerning dimensional checks. Validation of each part is accomplished with such tools as:

  • CMMs (Coordinate Measuring Machines)
  • Laser micrometers
  • Visual inspections and edge analysis

What Are The Challenges in Sheet Cutting?

Sheet cutting challenges include distortion, burrs, and accuracy issues that can impact part quality.

Warping of material and distortion

The thermal stress can warp thin cuts in metal sheets where high temperatures are involved, such as in laser or plasma cutting processes. This causes problems in dimension accuracy and possibly in assembly. To avert this, it is important to control the entry of heat and employ fixtures.

Edge Quality and Burr Formation

There are bad tool settings or sharp edges that can result from bad tools or old ones that are worn out. The flaws are further deburred or polished, which makes the production more time-consuming and expensive. Aided by precision tools and parameter tuning, this can be done.

Inconsistent Thickness and Material Hardness

The difference in the thickness of the sheets or even the hardness may interfere with the consistency of the cuts. This particularly poses problems where automated systems are employed, where settings are set in stone. This is reduced through real-time monitoring and standardization of materials.

Tool Wear and Maintenance

Blades, nozzles, or laser optics are cutting tools that deteriorate with time, and thus, they affect the quality and precision of cutting. The degradation of the tools without a proper schedule of maintenance may lead to delays in production or rework with a subsequent high cost. Predictive maintenance is becoming a necessity.

Material Waste and Nesting Inefficiency

The poor nesting and part layout on the sheet may incur too much wastage of material. This increases the costs and reduces the profitability due to poor nesting strategies. The implementation of intelligent CAD/CAM software is able to have drastic effects on sheet utilization.

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Dé vida a sus diseños con XC Machining

Experimente la ingeniería de precisión con XC Machining. Desde prototipos detallados hasta producción de gran volumen, estamos aquí para convertir sus conceptos en realidad. Póngase en contacto con nosotros hoy mismo para hablar de las necesidades de su proyecto.

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Preguntas frecuentes

Corte de chapas

  • ¿Qué materiales se pueden cortar en el corte de chapa?

     El corte de chapas puede procesar metales (acero, aluminio), plásticos (acrílico, policarbonato), madera y materiales compuestos, en función de la aplicación.

  • ¿Qué industrias utilizan los servicios de corte de chapa?

     Industrias como la automoción, la aeroespacial, la construcción y la señalización utilizan el corte de chapas para piezas como paneles, soportes y cerramientos.

  • ¿Cuáles son las técnicas habituales de corte de chapas?

     Los métodos más habituales son el corte por láser para obtener precisión, el corte por chorro de agua para materiales gruesos o sensibles al calor y el cizallado mecánico para cortes sencillos.

  • ¿Qué precisión tiene el corte de chapa?

     El corte de chapas puede alcanzar una gran precisión, con métodos como el corte por láser que ofrecen tolerancias tan ajustadas como ±0,1 mm.

  • ¿Puede el corte de chapa manejar grandes volúmenes?

     Sí, el corte de chapas es capaz de manejar tanto volúmenes pequeños como grandes, por lo que es adecuado para prototipos y tiradas de producción en serie.

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