At XC Machining, we specialize in Overmolding Services that combine multiple materials into a single, durable part. Our advanced techniques ensure that your components are built for performance, comfort, and longevity, offering a versatile solution for a wide range of industries, from medical to consumer electronics.
Notre custom overmolding solutions are designed to enhance the functionality, aesthetics, and durability of your parts. Whether you need ergonomic handles, weather-resistant enclosures, or shock-absorbing components.
When you need precision and efficiency, trust us for the best overmolding services. XC Machining delivers high-quality overmolded parts in both small runs and large-scale production
XC Machining’s plastic overmolding manufacturing services provide high-performance molded parts using a wide variety of plastic materials. As two-shot molding experts, we are skilled at combining two distinct materials into a single molded part. This advanced process allows for multi-material components that are stronger, more versatile, and have enhanced functionality.
Dans nos locaux, vous disposez d'une grande variété de machines pour la production de pièces, notamment des tours CNC, des fraiseuses, des équipements de moulage par injection, une technologie d'impression 3D de pointe, et bien plus encore.
Chez XC Machining, nous veillons à ce que votre choix ne soit pas limité, c'est pourquoi nous vous proposons plus de 60 matériaux pour vos prototypes et vos produits.
XC Machining met à votre disposition des ingénieurs de service compétents qui ont les connaissances nécessaires pour répondre à vos demandes en matière de fabrication. Nos ingénieurs sont toujours sur le terrain pour vous offrir de précieux conseils.
Nous proposons une gamme de traitements de surface et de finitions personnalisées sur des pièces solides en métal et en plastique, notamment l'anodisation, la peinture par pulvérisation, le polissage à la vapeur, le sablage, la sérigraphie, etc.
Overmolding is the process of adding a second layer of material, typically elastomer or plastic, over an already molded part. It’s used to enhance functionality and aesthetics, commonly in products like handles, grips, and medical devices.
| Description | Spécifications |
| Tolérances | |
| Tolérances de précision | Achievable tolerances as tight as +/- 0.002 inches (0.05 mm) |
| Finition de la surface | Ra 16 µin (0.4 µm) to Ra 32 µin (0.8 µm) |
| Épaisseur minimale de la paroi | 0.5mm |
| Minimum End Mill Size | 0.5mm |
| Minimum Drill Size | 1mm |
| Taille maximale des pièces | 300×300×300 mm |
| Minimum Part Size | 10×10×5 mm |
| Volume de production | Prototyping: 1-100 pcs |
| Low Volume: 101-5,000 pcs | |
| High Volume: Above 5,000 pcs | |
| Délai d'exécution | 7-10 business days for most projects. Delivery of simple parts can be as fast as 3 days. |
Stainless Steel, Titanium, Copper Alloys, Tool Steel (via MIM)
Thermoplastics (PP, PE, ABS, PC, Nylon, POM, PS, PMMA, PBT) and Thermosets (Epoxy, Phenolic, Melamine)
Alumina, Zirconia, Silicon Nitride (via CIM)
TPE (TPE-S, TPE-O, TPE-U, TPE-V), TPU, LSR (Silicone)
Overmolding is the process of molding a second layer of plastic around a pre-formed component, often for ergonomic or protective purposes.
Sanding smooths the surface of overmolded parts, especially where there’s a seam or excess material, ensuring a uniform finish and a comfortable grip in consumer goods.
Polishing is used to improve the appearance of overmolded components, particularly on high-visibility areas, giving the part a smooth, glossy finish that enhances aesthetics.
Texturing creates a matte or grippy surface on overmolded parts, improving tactile feedback and preventing slipping, commonly applied to tools or ergonomic handles.
Anodizing is applied to metal inserts in overmolded parts to provide corrosion resistance and an aesthetic finish that improves longevity in harsh environments.
Brushing is used for metal inserts in overmolded parts, giving them a uniform, matte finish that reduces reflection and improves the part’s durability and appearance.
Vibratory finishing is ideal for overmolded parts with intricate geometries, smoothing out the plastic surface and removing any excess material left after the molding process.
XC Machining est un partenaire de confiance pour les industries exigeant complexité, fiabilité et précision. Notre longue expérience dans la production de millions de composants de haute qualité apporte une expertise inégalée à chaque projet.
Nos services couvrent une gamme variée d'applications afin de garantir que nous répondons aux besoins uniques de chaque secteur avec le plus grand soin.
XC Machining soutient l'industrie automobile avec des solutions d'usinage CNC de pointe, permettant la production de pièces complexes qui favorisent l'efficacité.
Pour l'industrie des semi-conducteurs, XC Machining propose des services d'usinage CNC qui répondent aux exigences de haute précision nécessaires à la fabrication des composants.
Nos services d'usinage CNC sont essentiels dans le secteur de l'énergie, où la précision et la durabilité sont primordiales. XC Machining soutient les
XC Machining est un partenaire de confiance dans le secteur des machines industrielles, offrant des solutions d'usinage CNC qui garantissent la robustesse et l'efficacité des machines.
XC Machining fournit des solutions d'usinage de précision pour l'industrie électronique, en produisant des composants complexes qui répondent aux normes rigoureuses exigées pour
XC Machining propose des services d'usinage CNC spécialisés pour l'industrie des communications, en fabriquant des pièces de précision qui sont vitales pour l'infrastructure.
Get reliable vacuum casting services for high-quality prototypes and production parts at competitive prices. XinCheng offers highly detailed casting parts with consistent quality.
Fabrication de tôles uses découpage, bending, and forming techniques to create precision metal components for industrial, commercial, and manufacturing applications.
Leverage our moulage par injection services for high-quality prototypes and custom parts, with expert support, competitive pricing, and faster production cycles for reliable, efficient results.
Can XC Machining provide prototype and production-level overmolding?
Yes. XC Machining offers fast-turn prototypes as well as full-scale production for overmolding projects. Whether you need a few dozen samples for functional testing or thousands of production parts, we provide consistent quality, tight tolerances, and smooth transitions between substrate and overmolded layers.
How does XC Machining ensure strong bonding between materials during overmolding?
We use a combination of advanced tooling design, precise temperature control, optimized injection parameters, and surface preparation techniques to ensure strong adhesion between the materials.
Does XC Machining offer design assistance for overmolded parts?
Yes. XC Machining provides full design-for-manufacturing (DFM) support to ensure your part geometry, wall thickness, material pairing, and bonding surfaces are optimized for the overmolding process.
How long does it take to complete an overmolding project with XC Machining?
Lead times vary based on part complexity, material availability, and tooling requirements. Prototype overmolding typically takes a few days to a couple of weeks, while mass-production runs follow streamlined schedules for fast, dependable delivery.
Copyright © 2025 XC Machining
Copyright © 2025 XC Machining
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