At XC Machining, we specialize in Einsatzformteil Dienstleistungen that combine precision molding with insert placement to create high-performance, durable parts. Whether you’re working with metal, plastic, or other materials, our insert molding solutions ensure the highest standards of quality and efficiency for your custom parts.
XC Machining offers a range of high-precision insert molding in addition to our high-level injection molding. You may be requiring threaded inserts, metal reinforcement, or built in functional components, our team will make sure your design is optimized to provide strength and manufacturability. It only takes a CAD file upload, our molding experts will analyze your project and design an optimal production strategy depending on your material, geometry and performance goals.
Insert molding is perfect when one likes to make durable and lightweight parts that do not require additional assembly processes. Molding plastic around metal or threaded inserts will enable you to lower part weight, enhance reliability, strengthen, and eliminate secondary operations. High-performance parts that are produced with the assistance of this process include gears, pulleys, housings, fan blades, and other parts in which integration of metal and plastic improves their lifespan and functionality.
Our company provides quality parts of Kunststoff-Spritzguss with prompt turnaround. Our engineering and tooling partners can help with moulds and dies design along with the small and full scale production tooling. We accommodate a very broad variety of molding facilities, such as overmolding, intricate undercuts, and internal or external threads.
Our overmolding services Umspritzen allows multiple materials to be combined into a single, seamless component. A softer thermoplastic elastomer (TPE/TPV) is molded over a more rigid base material to improve comfort, performance, and grip. This method is commonly used for products like toothbrush handles, tools, and consumer goods where both rigid and flexible features are needed.
We provide quality parts of plastic injection molding and prompt turnaround. Our engineering and tooling partners can help with molds and dies design along with the small and full scale production tooling. We accommodate a very broad variety of molding facilities, such as overmolding, intricate undercuts, and internal or external threads.
The trusted manufacturing network quickly turns your 3D designs into production-ready injection molds. Mold design, fabrication, and tooling for prototypes is offered. Options include aluminum and steel molds, blow molds, and 2-shot or 3-shot tooling. Since you retain ownership of your molds, our partners also provide ongoing maintenance and support.
Insert molding is a process where metal inserts, threaded components, and electrical components are molded directly into plastic components. This produces more formidable assemblies, and removes the secondary fastening and assembling.
Insert molding delivers dense, smooth, and highly reliable parts ideal for everyday functional use. It enhances mechanical performance and ensures consistent strength in demanding applications.
This process excels in mass manufacturing, producing identical parts at scale with exceptional repeatability. It’s efficient, cost-effective, and ideal for runs ranging from thousands to millions.
The XC Machining is in compliance with the rigid quality requirements, including ISO 9001, AS9100, and medical-grade production features. Our processes are certified, precise, safe and compliant throughout all the moulded components.
As a trusted insert molding company, we provide comprehensive insert molding solutions for industries requiring robust, high-quality components. Our team uses advanced molding techniques to insert materials such as metal or electronics directly into plastic, offering stronger and more cost-effective parts that meet your unique needs.
As a reliable high volume insert molding supplier, XC Machining is equipped to handle large-scale production runs, ensuring consistent, high-quality results for bulk orders. XC Machining offers rapid prototype insert molding solutions, allowing you to quickly produce functional prototypes for testing and validation.
Whether you need thousands or millions of parts, our efficient process minimizes waste, maximizes output, and reduces lead times without compromising quality.
In unserem Werk steht Ihnen eine Vielzahl von Maschinen für die Teileproduktion zur Verfügung, darunter CNC-Drehmaschinen, Fräsmaschinen, Spritzgießmaschinen, modernste 3D-Drucktechnologie und vieles mehr.
Bei XC Machining möchten wir sicherstellen, dass Sie in Ihrer Auswahl nicht eingeschränkt sind. Deshalb bieten wir Ihnen über 60 Materialien für Ihre Prototypen und Produkte an.
Bei XC Machining stehen Ihnen erfahrene Servicetechniker zur Verfügung, die über das nötige Wissen verfügen, um Ihre Fertigungsanfragen zu beantworten. Unsere Ingenieure sind immer vor Ort, um Ihnen wertvolle Ratschläge zu geben.
Wir bieten eine Reihe von Oberflächenbehandlungen und kundenspezifischen Veredelungen für massive Metall- und Kunststoffteile an, darunter Eloxieren, Spritzlackieren, Dampfpolieren, Sandstrahlen, Siebdruck usw.
Spritzgießen is an efficient and cost-effective manufacturing process used for producing high-precision plastic components in large quantities, typically used in industries like automotive, medical, and consumer electronics.
| Beschreibung | Spezifikation |
| Präzisionstoleranzen | Achievable tolerances as tight as +/- 0.001 inches (0.025 mm) |
| Oberfläche | Ra 32 µin (0.8 µm) to Ra 63 µin (1.6 µm) |
| Mindestwanddicke | 0.5mm |
| Minimum End Mill Size | 0.3mm |
| Minimum Drill Size | 0.8mm |
| Maximale Teilegröße | 1000×1000×500 mm |
| Minimum Part Size | 5×5×5 mm |
| Produktionsvolumen | Prototyping: 1-500 pcs |
| Low Volume: 501-10,000 pcs | |
| High Volume: Above 10,000 pcs | |
| Vorlaufzeit | 7-10 business days for most projects. Delivery of simple parts can be as fast as 3 days. |
ABS (Acrylnitril-Butadien-Styrol) |
PC (Polycarbonate) |
PC-ABS Blend |
Nylon (PA6, PA66, often glass-filled) |
PBT (Polybutylene Terephthalate) |
POM (Acetal / Delrin) |
PE (Polyethylene – HDPE, LDPE) |
PP (Polypropylene – Homopolymer, Copolymer) |
PVC (Rigid) |
TPE / TPU (for soft-touch or flexible areas) |
Brass (C360, C260) |
Stainless Steel (304, 316) |
Carbon Steel (1018, 1045) |
Aluminum (6061, 2024 – less common due to softness) |
Copper (C110) |
Insert molding involves placing metal or other materials into a mold and then injecting plastic around them. The surface finish ensures proper bonding and aesthetic quality.
Sanding is used to smooth the plastic parts, removing any burrs or rough edges that may form around the inserted material, ensuring proper fit and finish.
Polishing enhances the visual quality of insert molded parts, providing a glossy, smooth finish that is both aesthetically pleasing and functional for part usability.
Electropolishing is used to smooth the surface of metal inserts, improving their finish and corrosion resistance, while enhancing the overall appearance of the molded part.
Brushing gives the metal inserts a uniform textured surface, reducing glare and creating a matte finish that is often desirable in automotive and industrial components.
Texturing is applied to both the insert and molded plastic surface, adding a functional grip and aesthetic pattern, commonly used in consumer electronics and automotive parts.
Vibratory finishing helps smooth out the plastic surface of insert molded parts, removing burrs or rough edges, particularly when parts have complex shapes or intricate designs.
XC Machining ist ein zuverlässiger Partner für Branchen, die Komplexität, Zuverlässigkeit und Präzision verlangen. Unsere langjährige Erfahrung in der Herstellung von Millionen von hochwertigen Komponenten bringt unübertroffenes Fachwissen in jedes Projekt ein.
Unsere Dienstleistungen decken ein breites Spektrum von Anwendungen ab, um sicherzustellen, dass wir die einzigartigen Bedürfnisse jedes Sektors mit großer Sorgfalt erfüllen.
XC Machining unterstützt die Automobilindustrie mit hochmodernen CNC-Bearbeitungslösungen, die die Herstellung komplexer Teile ermöglichen und die Effizienz steigern.
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Herstellung von Blechen uses Schneiden, bending, and forming techniques to create precision metal components for industrial, commercial, and manufacturing applications.
Leverage our Spritzgießen services for high-quality prototypes and custom parts, with expert support, competitive pricing, and faster production cycles for reliable, efficient results.
What are the benefits of insert molding for product design?
Insert molding offers several benefits, including reduced assembly time, improved part strength, and enhanced functionality by combining metal inserts with plastic components in a single mold. This method eliminates the need for additional assembly steps and ensures a more reliable, cost-effective manufacturing process, making it ideal for complex parts used in high-performance applications.
Which industries typically use insert molding?
Insert molding is widely used in industries such as automotive, medical devices, electronics, and telecommunications. It’s especially useful in applications requiring parts that combine metal components with plastic features, like connectors, housings, and electrical components. XC Machining specializes in providing precise insert molding solutions that meet the exacting standards of these industries.
How does insert molding improve manufacturing efficiency?
Insert molding enhances manufacturing efficiency by combining multiple operations into one process. The inclusion of metal inserts during the molding cycle eliminates the need for secondary assembly steps, reducing production time and lowering labor costs. Additionally, the process ensures a consistent and durable bond between the metal and plastic, improving the overall quality and reliability of the finished product.
What materials are used in insert molding?
Insert molding commonly uses a combination of thermoplastic materials like ABS, polycarbonate, and nylon, along with metal inserts made from steel, aluminum, or brass. The specific choice of material depends on the application requirements, including factors like strength, conductivity, and resistance to wear and corrosion.
What are the tolerance capabilities of insert molding?
Insert molding typically achieves high precision with tolerances as tight as ±0.005 inches (±0.127 mm), depending on the complexity of the insert and molding material. At XC Machining, we use state-of-the-art equipment to ensure that all insert-molded parts meet the exact dimensional specifications required for demanding applications.
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Copyright © 2026 XC Machining
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