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Plasmaschneiden

Get CNC plasma cutting services that combine precision, speed, and cost-effectiveness for industries across the USA. Using advanced CNC-controlled plasma systems, we ensure clean edges and minimal material waste. Our services cater to manufacturing, construction, automotive, and other sectors that require durable, high-performance metal components.

Plasmaschneiden
Plasma Cutting, plasma cutting Service

Now Get Custom Plasma Cutting and Metal Fabrication Solutions

We provide custom plasma cutting services designed to match your exact project requirements. From intricate patterns to heavy-duty structural components, our team ensures every cut meets your specifications. Our plasma metal cutting service is perfect for producing complex parts at high speed. With skilled technicians and state-of-the-art equipment, we guarantee consistent results and competitive turnaround times for projects of all sizes.

Steel Plasma Cutting and Plasma Laser Cutting Services

XC Machining offers specialized steel plasma cutting services for industries that demand strength, durability, and precise dimensions in every component. We also provide plasma laser cutting services, combining plasma’s speed with laser’s precision for superior results in detailed work. 

Whether it’s for prototypes or mass production, our process ensures consistent quality while meeting tight deadlines. We handle everything from raw material preparation to final inspection, giving you a complete cutting solution you can trust for all your metal fabrication needs in the USA.

Warum wählen Plasmaschneiden mit XC Machining?

Bietet Rapid Prototyping und Präzisionsteile mit fortschrittlicher CNC-Technologie an und gewährleistet so außergewöhnliche Qualität und Präzision. Vertrauen Sie Plasmaschneiden um Ihren hohen Ansprüchen gerecht zu werden.

Starke Produktionskapazitäten

In unserem Werk steht Ihnen eine Vielzahl von Maschinen für die Teileproduktion zur Verfügung, darunter CNC-Drehmaschinen, Fräsmaschinen, Spritzgießmaschinen, modernste 3D-Drucktechnologie und vieles mehr.

Flexible Materialauswahl

Bei XC Machining möchten wir sicherstellen, dass Sie in Ihrer Auswahl nicht eingeschränkt sind. Deshalb bieten wir Ihnen über 60 Materialien für Ihre Prototypen und Produkte an.

24/7 technische Unterstützung

Bei XC Machining stehen Ihnen erfahrene Servicetechniker zur Verfügung, die über das nötige Wissen verfügen, um Ihre Fertigungsanfragen zu beantworten. Unsere Ingenieure sind immer vor Ort, um Ihnen wertvolle Ratschläge zu geben.

Auswahl an individuellen Oberflächen

Wir bieten eine Reihe von Oberflächenbehandlungen und kundenspezifischen Veredelungen für massive Metall- und Kunststoffteile an, darunter Eloxieren, Spritzlackieren, Dampfpolieren, Sandstrahlen, Siebdruck usw.

Tolerances for Plasma Cutting

At XC Machining, we provide precise plasma cutting services, offering fast and accurate cutting for a variety of metals with tight tolerances.

Beschreibung Spezifikation
Allgemeine Toleranzen ISO 2768-m
Präzisionstoleranzen Tolerances as tight as ±0.5 mm, per drawing specs and GD&T annotations
Material Thickness Up to 50mm for mild steel, 40mm for stainless steel and aluminum
Mindestwanddicke 0.5mm
Minimum Part Size 20mm x 20mm x 1mm
Maximale Teilegröße 3000mm x 1500mm x 50mm
Produktionsvolumen Prototyping: 1-100 pcs
Low Volume: 101-5,000 pcs
High Volume: Above 5,000 pcs
Vorlaufzeit 3-5 business days for most projects. Simple parts can be delivered as fast as 1-2 days

Materialien für Plasmaschneiden Teile

Führende Unternehmen und Ingenieure verlassen sich auf XC Machining, wenn es um schnelle Iterationen und langlebige, hochwertige Teile geht. Ob für die Herstellung von Prototypen oder für die Serienproduktion, unsere breite Palette an Materialien stellt sicher, dass wir die einzigartigen Anforderungen jedes Kunden erfüllen. Plasmaschneiden Projekt mit Präzision und Schnelligkeit.

Materialien aus Blech

Entdecken Sie in unserem Archiv zur Blechbearbeitung die Präzisionstechniken, mit denen Bleche in komplizierte Komponenten verwandelt werden.

Legierung

Kohlenstoff

Mild

Rostfrei

Werkzeug

 

Energiewirtschaft

Surface Finishes for Custom Die Cutting

Custom die cutting at XC Machining produces precise cuts with clean edges, but additional surface finishes may be required to enhance the part’s appearance, functionality, and durability.

Smooth Finish

Die cutting typically provides a smooth edge with minimal burrs, resulting in a clean and precise cut without extensive post-processing.

Entgraten

Deburring removes sharp edges and small imperfections left after the die cutting process, ensuring that parts are safe to handle.

Gebürstetes Finish

A brushed finish adds a uniform matte texture to die-cut parts, offering an elegant and aesthetically pleasing surface that reduces visible marks.

Polieren

Polishing gives die-cut parts a high-gloss, mirror-like finish, ideal for applications where both appearance and smoothness are required.

Eloxieren

Anodizing enhances the durability of metal die-cut parts by creating a protective oxide layer, available in both matte and glossy finishes.

Pulverbeschichtung

Powder coating provides protective finish for die-cut parts, offering excellent resistance to corrosion, wear, and UV degradation in a variety of colors.

Spezialisierte Industrien

XC Machining ist ein zuverlässiger Partner für Branchen, die Komplexität, Zuverlässigkeit und Präzision verlangen. Unsere langjährige Erfahrung in der Herstellung von Millionen von hochwertigen Komponenten bringt unübertroffenes Fachwissen in jedes Projekt ein.

Unsere Dienstleistungen decken ein breites Spektrum von Anwendungen ab, um sicherzustellen, dass wir die einzigartigen Bedürfnisse jedes Sektors mit großer Sorgfalt erfüllen.

XC Machining unterstützt die Automobilindustrie mit hochmodernen CNC-Bearbeitungslösungen, die die Herstellung komplexer Teile ermöglichen und die Effizienz steigern.

Für die Halbleiterindustrie bietet XC Machining CNC-Bearbeitungsdienstleistungen an, die die hohen Präzisionsanforderungen erfüllen, die für die Herstellung von Komponenten erforderlich sind

Unsere CNC-Bearbeitungsdienstleistungen sind im Energiesektor von zentraler Bedeutung, wo Präzision und Langlebigkeit entscheidend sind. XC Machining unterstützt die

XC Machining ist ein zuverlässiger Partner im Bereich der Industriemaschinen und bietet CNC-Bearbeitungslösungen, die eine robuste und

XC Machining liefert Präzisionsbearbeitungslösungen für die Elektronikindustrie und fertigt komplizierte Komponenten, die den anspruchsvollen Standards entsprechen, die für

XC Machining bietet spezialisierte CNC-Bearbeitungsdienstleistungen für die Kommunikationsbranche und fertigt Präzisionsteile, die für die Infrastruktur unerlässlich sind.

Unser Plasmaschneiden Dienstleistungskapazitäten

Als führendes Unternehmen in der Präzisionsfertigung bieten wir eine breite Palette von Möglichkeiten, die sowohl für die Herstellung von Einzelprototypen als auch für Kleinserien geeignet sind. Wir sind auf die Herstellung geometrisch komplexer und hochkosmetischer Teile spezialisiert und gewährleisten höchste Qualitätsstandards. Wir bei XC Machining sind stolz darauf, die erste Adresse für alle Ihre Anforderungen zu sein. Plasmaschneiden Bedürfnisse und bietet zuverlässige und effiziente Lösungen unter einem Dach.

Which Technologies Are Used in CNC Plasma Cutting?

Here’re some key technologies that drive the accuracy, quickness, and productivity of CNC plasma cutting, which maximizes production and leads to high quality in several sectors.

Plasma Arc Technology

CNC plasma cutting is based on plasma arc technology. It takes an electrically charged gas (plasma) to fuse and blow off the material on the cut surface. The plasma arc is made by ionizing the surrounding air or an inert gas such as nitrogen by means of an electrical current. This can give accurate and tidy cuts on many metals.

Computer Numerical Control (CNC) Systems

The CNC systems give accuracy and automation during plasma cutting. CNC machines utilize pre-programmed designs and precisely control the position of the plasma torch in the areas of the X, Y and Z axes, preventing errors and limiting the involvement of a human operator. CNC programming is adaptive to other materials, thickness and cutting speeds.

Hypertherm Plasma Systems

Hypertherm is among the most prominent makers of plasma cutting application. Their activated plasma equipment, including the Powermax range, provides the freedom of working at high-frequency voltage and optimized nozzle in order to benefit the pace and nature of cuts. Such systems are characterized with a high level of precision, durability and efficiency even under high demands settings.

Torch Height Control ( THC ) Systems

Torch Height Control system automatically adjusts the height of the plasma torch to produce a constant arc length on the workpiece, as the cutting progresses. This makes sure that the plasma arc is stable such that it does not burn through or creates inconsistent cuts, especially when such a material possesses varying degrees of thickness or when it is irregularly shaped.

Advanced Cooling Systems

Proper cooling is required in good plasma cutting. Cutting Torches Advanced cooling systems such as the water-cooled / air-cooled torch are used to control high levels of heat produced during cutting. These systems deter overheating effects and have the effect of increasing the life of the plasma torch because it would have an unnullified efficiency.

What Are The Perks of Using CNC Plasma Cutting Services?

CNC plasma cutting services offer advanced automated methods of metal cutting, which opens up many doors in the industry options based on quality metal manufacturing with very fine detailing.

Präzision und Genauigkeit

CNC Plasma cutting services are precise and very much accurate, and this enables precision and even complex cutting. Computer management will result in consistent cuts that closely match the original design data without the influence of human error because all parts will be cut similarly.

Fast and Efficient Cutting

This CNC plasma cutting process is characterized by speed. The process is able to cut various metals fast to decrease the time spent in production. This qualifies it as a practical option when the company needs to handle large-scale manufacture, since it enables the company to cope with a short deadline without sacrificing quality.

Cost-Effective for Large Volumes

As it is fast and automated, CNC plasma-cutting is very cost-effective in high-volume applications. It is cheap to run and does not end up wasting a lot of material and labor manpower such that it becomes cost effective in bulk metal cutting or mass production.

Reduzierter Materialabfall

CNC plasma cutting use also allows production of little wasting. The cutting process is also set to maximize material by minimizing scraps that result in saving costs and increasing efficiency, particularly in the use of costly materials.

Complex Cuts and Detailed Profiles

Welded products have more complex shapes, more detailed profiles that would be time consuming to create using manual cutting, and CNC plasma cutting is excellent in creating these complex shapes and detailed profiles. It is also capable of cutting complex designs with high repeatability.

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Erwecken Sie Ihre Entwürfe mit XC Machining zum Leben

Erleben Sie Präzisionstechnik mit XC Machining. Von detaillierten Prototypen bis hin zur Großserienproduktion - wir sind da, um Ihre Konzepte in die Realität umzusetzen. Kontaktieren Sie uns noch heute, um Ihre Projektanforderungen zu besprechen!

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Häufig gestellte Fragen

Plasmaschneiden

  • How Does Plasma Cutting Compare to Other Cutting Methods?

    Plasma cutting is known for its speed and ability to cut through thick materials with high precision. Compared to other cutting methods like laser cutting, plasma cutting is generally faster, especially when cutting thicker metals, and can handle a wider variety of materials. However, plasma cutting typically produces more heat-affected zones (HAZ) and slightly rougher edges than laser cutting. While laser cutting provides a higher level of precision and cleaner edges, plasma cutting offers a more cost-effective solution for thicker materials and is particularly useful for heavy-duty applications. 

  • What Are the Advantages of Using Plasma Cutting?

    Plasma cutting offers numerous advantages, particularly when it comes to cutting speed and material versatility. It is an efficient process for cutting thicker materials like steel, stainless steel, and aluminum, which may be challenging for other cutting methods like laser cutting. Plasma cutting is also relatively cost-effective, making it ideal for both prototyping and production work. It provides fast cutting times, reducing lead times for projects, and can be used for both simple and complex cuts. 

  • What Is the Cutting Speed of Plasma Cutting?

    The cutting speed of plasma cutting depends on several factors, including the material thickness, the type of material, and the cutting power used. Plasma cutting is generally much faster than other cutting methods, such as laser cutting or water jet cutting, especially when working with thicker materials. For example, plasma cutting can cut through 1-inch thick steel in seconds, while a similar cut with a laser cutter could take several minutes. However, plasma cutting speeds may decrease with materials that have higher thermal conductivity, like aluminum. 

  • How Do You Ensure Precision with Plasma Cutting?

    Precision in plasma cutting is achieved through careful control of the plasma arc and cutting parameters. By using advanced CNC plasma cutting machines, operators can program the machine to follow intricate paths and produce cuts with high accuracy. Plasma cutting machines can also adjust settings such as the gas pressure, cutting speed, and torch height to optimize the cut quality and reduce errors. 

  • What Are the Safety Considerations for Plasma Cutting?

    Plasma cutting involves high temperatures and high-pressure gases, making it essential to follow strict safety precautions. Protective equipment such as gloves, goggles, and face shields should be worn to protect against flying debris and intense light emitted by the plasma arc. Additionally, proper ventilation is necessary to avoid exposure to fumes and gases released during the cutting process. It’s also important to keep a safe distance from the plasma cutter’s cutting area and to follow established safety protocols, including ensuring that the cutting area is clear of flammable materials. 

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