Fused Deposition Modeling (FDM)

Fused Deposition Modeling (FDM) technology offers manufacturers a reliable path from concept to functional parts through additive manufacturing. XC Machining’s FDM systems deliver components with tolerances between +/-0.001″ and 0.005″, blending manufacturing accuracy with the flexibility of 3D printing for rapid delivery within 24 hours.

Benefits of XC Machining’s Fused Deposition Modeling (FDM) Services:

• Engineering-Grade Materials: Our material library includes ABS, PLA, PETG, and high-performance thermoplastics. Each material provides specific combinations of strength, temperature resistance, and chemical compatibility for your application needs.
• Functional Prototyping: Test designs under real-world conditions using production-grade materials. Parts exhibit similar mechanical properties to injection molded components, allowing accurate performance evaluation.
• Cost-Effective Production: Small to medium production runs become economical without tooling investments. Quantities from single units to thousands maintain consistent quality and competitive pricing.
• Rapid Manufacturing Timeline: Parts are ready for shipping within 24 hours of design approval. This quick turnaround supports fast-paced development cycles and urgent production needs.
• Industrial Strength Solutions: High-temperature materials withstand demanding industrial environments. Components maintain structural integrity under mechanical stress and thermal cycling.
• Automotive Applications: Heat-resistant materials suitable for under-hood components and testing fixtures. Parts meet automotive industry standards for durability and performance.
• Electronics Housing Production: Materials available with static dissipative properties for electronic applications. Custom enclosures protect sensitive components while maintaining thermal management.
• Multiple Finish Options: Surface treatments available from standard to fine resolution. Post-processing methods achieve desired aesthetics and functional requirements.
• Design Verification: Quick iteration cycles enable fast design improvements. Physical models reveal integration issues before expensive tooling commitments.
• Manufacturing Aid Creation: Custom jigs, fixtures, and assembly guides improve production efficiency. Tools can be modified and reprinted as processes evolve.
• Material Economy: Internal fill density adjustments optimize strength versus weight. This flexibility reduces material usage and production costs.
• Complex Geometry Handling: Internal channels and complex features produced without assembly. Single-piece solutions improve reliability and reduce assembly time.
• Quality Assurance System: Comprehensive inspection processes verify dimensional accuracy. Documentation includes material certifications and measurement reports.
• Energy Sector Components: Specialized materials resist chemicals and high temperatures. Parts maintain stability in challenging industrial environments.
• Medical Device Development: ISO-certified processes ensure consistent quality for medical applications. Clean room facilities are available for sensitive components.
• Scale-Up Capability: Production volumes are easily adjusted to meet changing demands. No minimum order requirements or retooling costs for quantity changes.

At XC Machining, we understand the challenges you face in bringing your projects to fruition. Our Fused Deposition Modeling (FDM) services are designed to address these challenges by providing reliable, flexible, and efficient manufacturing solutions. By focusing on your specific needs and delivering exceptional results, we aim to be a trusted partner in your success.