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Die Casting

Custom and specialized die casting services for all types of metal parts as well as customized products. High-Precision die casting parts to meet your needs. Request to get a quote today!

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What is Die Casting?

Die casting is a precision manufacturing process that involves forcing molten metal into a mold cavity under high pressure, producing highly accurate, durable, and smooth metal parts. Ideal for complex designs.

Our Die Casting Capabilities

XinCheng provides specialized die casting products that exactly match your needs. With years of manufacturing experience, we offer high-quality metal options, including aluminum and zinc die casting.
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Hot Chamber Die Casting

Gooseneck casting is another name for hot chamber die casting, and it is a comparatively quick manufacturing process. Molten metal is forced into the die through Pneumatic or Hydraulic-Oriented pistons. The process is most suitable for metals like zinc and copper.
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Cold Chamber Die Casting

It is done at room temperature. A separate furnace is used to melt the metal and then transfer it to an unheated shot chamber. Cold chamber die casting is best used with the metals like magnesium or aluminum for casting.

How Does Die Casting Work?

Die casting is a process in which molten metals of specific types are poured into custom dies. Custom die casting parts are made using these custom dies. In general, die casting works through the following procedures.

Designing

Initial designing of die casting products is performed through designing procedures like reviewing CAD files to match requirements.

Material Verification

Raw materials and tooling procedures are verified to see if they comply with the design requirements of the entire die casting services.

Manufacturing Mold

The core and cavity of molds are usually manufactured through CNC machining. It consists of two halves, cover die, and ejector die.

Heat Treatment

After the part is ejected, it may undergo heat treatment processes like annealing, quenching, or tempering to improve its mechanical properties and strength.

Surface Finishing

The die-cast part undergoes surface finishing processes such as shot blasting, sanding, polishing, or coating to achieve the desired texture, appearance, and corrosion resistance.

Assembly and Inspection

All the finished parts are assembled in accordance with the design specifications, and a complete inspection is performed on these custom die casting parts.

Why Choose Die Casting with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Die Casting to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Gallery of Die Casting parts

This gallery showcases the exceptional quality and attention to detail we deliver in every project. From complex designs to flawless finishes, each image reflects our commitment to excellence in Die Casting .
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Materials
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Materials for Die Casting Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Die Casting project with precision and speed.

Aluminum Alloys

Aluminum alloy is the most common metal used for die casting purposes. This is due to its remarkable strength-to-weight ratio, easy-to-use and recyclable characteristics, and good mechanical properties. Cold chamber die casting is often used to manufacture aluminum alloys.

  • Properties: higher thermal conductivity, low linear shrinkage, corrosion resistance, excellent stiffness
  • Aluminum Alloys: A360, A380, A383, A390, A413, ADC-1

Zinc Alloys

Zinc alloys are the most economical and powerful for die casting. It provides great surface finishing options with convenient casting properties. High tolerances and extreme details are some features of zinc alloys.

  • Properties: higher impact strength, great hardness, high-quality surface finishing, fluidity, extreme stability
  • Zinc Alloys: Zamak-2 (ZA-2), Zamak-3 (ZA-3), Zamak-5 (ZA-5), Zamak-7 (ZA-7), ZA-8, ZA-12, ZA-27

Magnesium Alloys

Magnesium alloys are the best when it comes to preventing thermal cracks in die casting molds. Complex cavities are conveniently filled with magnesium alloys. Some of the primary properties of these alloys are as follows.

  • Properties: high strength, considerable fluidity, lower viscosity, high corrosion resistance
  • Magnesium Alloys: AZ91D, AM60B, AS41B

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Surface finishes for Die Casting

We offer finishing services for Die Casting, providing a wide range of finishing options to enhance both the durability and appearance of your parts. Whether it’s for prototyping or full-scale production, our finishing solutions ensure that your parts meet the highest standards of performance and visual appeal for all needs.

Brushing is a technique that utilizes abrasive pads or brushes to add a finish to the surface of a material. It is commonly used on metal surfaces to enhance their visual appeal. This method is especially effective on stainless steel, creating either a linear or circular pattern on the surface.

Black oxide coating is a popular choice for enhancing the surface of steel and iron. This finish not only provides a visually appealing dark surface, but also offers excellent wear resistance. Additionally, the black oxide coating can enhance the lubricity and durability of the treated surface, making it an ideal option for various applications.

Passivation is a common process used to enhance the corrosion resistance of stainless steel by removing iron impurities and forming a protective oxide layer. This helps to improve the durability and performance of stainless steel in tough environments.

Paint serves as a surface coating that is effective on a wide range of materials, offering both aesthetic enhancement and protection against corrosion. It is available in numerous color options, making it suitable for application on metals, polymers, wood, and various other substrates.

Enhance the shine and smoothness of your materials by utilizing polishing techniques. By using abrasives such as buffing wheels or polishing chemicals, you can elevate the reflectivity and overall aesthetic of metals, resulting in a stunning mirror-like finish.

Alodine coating, also known as chromate conversion coating, is widely used on metals like aluminum. It serves as an excellent primer for paint or powder coatings, providing a durable and corrosion-resistant finish. By creating a thin layer of protection, it enhances the bond between subsequent coatings, ensuring long-lasting results.

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Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

Automotive Industry

Automotive Industry

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

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Semiconductor

Semiconductor

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

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New energy

Energy Industry

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

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Industrial Machinery

Industrial Machinery

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

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Consumer electronics

Electronics

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

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Communication

Communications

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

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Our Die Casting service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Die Casting needs, providing reliable and efficient solutions under one roof.
vacuum urethane casting

Value-Added Solutions

Get reliable vacuum casting services for high-quality prototypes and production parts at competitive prices. XinCheng offers highly detailed casting parts with consistent quality.

See Value-Added Solutions
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Sheet Metal Fabrication

We offer sheet metal services, including forming, bending, cutting, and welding which ensures standard gauge metal for prototypes and low-volume production runs.

See Sheet Metal Fabrication
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Injection Molding

Leverage our injection molding services for high-quality prototypes and custom parts, with expert support, competitive pricing, and faster production cycles for reliable, efficient results.

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On-Demand Parts Delivered Fast with 4 Simple Steps

Xcmachining develops rapid prototypes and parts with efficient manufacturing expertise and advanced equipment. We are a reliable on-demand production company and ensure our products meet exacting tolerance specifications and quality standards.

Step 1:

Upload the Design File

This is the first step in the manufacturing process. Here, you upload your 3D CAD to our backend. This file could be STEP, STP, STL, OBJ, X_T, SAT, IGS, IGES, or SLDPRT file types.
cnc machining quote

Step 2:

DFM Analysis

After uploading your design, our project managers will provide your feedback in the form of a real-time quotation. Additionally, you will get a quote and DFM analysis within a few hours.
cnc machining quote

Step 3:

Quote Confirmation and Manufacturing

As soon as you agree to our quote, our team will start working with you to bring your ideas to life. Additionally, we would provide you with a variety of surface finishing options.
cnc machining quote

Step 4:

Part Shipment

This is the final step in the production cycle; delivery. We produce your prototypes and parts within a few days. After part production, we deliver them directly to your doorstep.
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Applications of Die Casting

From the commercial and consumer level up to the aerospace industry, die casting has numerous applications. Some of the prominent applications of it are as under.

die casting applications
  • Lighting and Appliances: Electrical housing and appliances like die-cast heat sinks and many others are manufactured through specialized die casts.
  • Automotive Components: Production of automotive die-casting parts is our primary strength focusing on cylinders, gears, engine parts, and other related components.
  • Consumer and Commercial Products: We also produce numerous consumer die-casting products ranging from compressor pistons up to sink faucet components and meters etc.

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!
  • Expertise Shared Widely
  • Market Reach Expanded
  • Advanced Technology Integrated
  • Collaborative Innovation Opportunities
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