Finishing Process Surface Roughness (Ra) Dimensional Thickness Change Primary Application / Benefit
As-Machined (Standard) Ra 1.6 – 3.2 µm 0 µm Standard structural and internal mechanical components
Bead Blasting Ra 1.6 – 3.2 µm Minimal (<2 µm) Uniform matte cosmetic finish, eliminates tool marks
Anodizing Type II Ra 0.8 – 1.6 µm +5 to +15 µm Corrosion resistance, decorative color options
Anodizing Type III (Hardcoat) Ra 0.8 – 2.0 µm +25 to +50 µm Extreme wear resistance, high hardness for heavy duty parts
Electroless Nickel Plating Ra 0.4 – 1.2 µm +5 to +25 µm (uniform) Uniform coating for complex internal cavity geometries
Passivation / Chem Film Unchanged 0 µm (microscopic) Corrosion resistance without changing part dimensions
Precision Polishing (SPI A-1) Ra 0.012 – 0.05 µm -1 to -5 µm removal Optical lenses, mold cavities, high-cosmetic panels
Powder Coating Smooth to Textured +50 to +120 µm Heavy-duty outdoor and cosmetic enclosure protection