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Vacuum Casting

“Precision casting for flawless prototypes.” Vacuum Casting delivers high-quality prototypes and production parts with exceptional detail and consistency. XC Machining offers reliable and cost-effective solutions tailored to your needs, ensuring superior results every time.

What is Vacuum Casting?

Vacuum casting is a precise manufacturing technique that uses polyurethane resins and silicone molds to create accurate replicas of master patterns. By operating under vacuum conditions, this method eliminates air bubbles, ensuring exceptional detail and surface quality. It is a cost-effective alternative to injection molding, particularly suited for prototypes, small to medium production runs, and intricate designs.

At XC Machining, our vacuum casting services deliver high-quality results with shorter lead times, combining precision with versatility. The process allows for customization, including clear or colored finishes, specialized coatings, and the integration of functional inserts.

Custom CNC machining Services: Machining, Turning, Routing, and More

Custom CNC Milling
XCMachining aims to please with our CNC Milling Services to give our customers great, quick, and affordable services and products. Whether you are someone who needs one prototype made or a whole batch of low-volume parts, our results are the highest in quality and precision. With our ISO 9001:2015 certification, you can count on us. You can also get precise CNC machining and production feedback, and help to improve production.
Custom CNC Turning Services
XCMachining offers tailored CNC turning services with rapid quote generation on both prototype and fully produced parts. These services include metal and plastic parts with high precision and low completion lead times. Our technicians deliver complex spec turning with immeasurable detail.
XC Machining CNC Routing Services
XC Machining provides CNC routing services and parts with crystal clear bespoke cutting, shaping, and engraving available with rapid prototype and low-volume production. Our services include free routed parts within the country, with transparent and affordable international shipping. Our parts are CNC-machined with precision for all applications to ensure reliability and durability.

CNC Machining Tolerances

At XC Machining, we ensure precision and consistency in every component we produce. Our CNC machining services are capable of achieving strict industry tolerances, allowing your parts to integrate seamlessly with other components
FeatureDescription
MetalsISO 2768-m
Precision TolerancesAchieves tolerances as tight as ±0.001 in.
Minimum Wall Thickness0.5 MM allowing lightweight designs.
Minimum End Mill Size0.5 MM for fine detail machining.
Maximum Part SizeCNC Milling: 4000×750×660MM, CNC Turning: 200×500MM
Minimum Part SizeCNC Milling: 5×5×5MM, CNC Turning: 2×2MM
Production VolumePrototyping: 1–100PCS, Low volume: 101–10,000PCS, High volume: 10,001+ PCS

Why Choose Our Prototyping Manufacturing Services?

XC Machining develops rapid prototypes and parts through efficient manufacturing design and prototyping services, combining deep manufacturing expertise with advanced equipment. We are a reliable on-demand production company and ensure our products meet exacting tolerance specifications and quality standards.
Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support​

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

CNC Machining Surface Finishes

XC Machining offers a variety of surface finishes to enhance the functionality, durability, and aesthetics of CNC machined parts.
Sand Blasting
Sand blasting uses pressurized sand or other media to clean and texture the surface, producing a consistent, matte finish.
Brushed Finish
A brushed finish creates a unidirectional satin texture, reducing the appearance of scratches and marks on the surface.
Anodizing
Anodizing enhances corrosion resistance and wear properties while enabling color dyeing, making it ideal for aluminum components.
Power Coating
Powder coating applies a durable, wear-resistant layer with excellent color and texture choices, perfect for various surfaces.
Polishing
Polishing delivers a high-gloss surface, minimizing roughness and boosting the aesthetic appeal of metal parts.
Electroplating
Electroplating deposits a thin metal layer onto parts, enhancing wear resistance, corrosion protection, and surface conductivity.

CNC Machining Materials

Our CNC machining services support engineering-grade metals and plastics used for precision milled and turned parts.All materials listed below are supplied in machinable stock suitable for CNC processing.

Metals

Lightweight, corrosion-resistant, and highly machinable for precision and structural parts.

Grades
6061
6061-T6
6082
7075
7075-T6
2024

High electrical and thermal conductivity for conductive components.

Grades
C110
C101

Easy to machine with excellent surface finish for precision parts.

Grades
C360
C260
C280

Hard, wear-resistant material for tooling and high-stress components.

Grades
D2
A2
H13

High strength material for load-bearing and mechanical components.

Grades
1018
1020
1045
4140
EN8
EN19

Corrosion-resistant material for industrial, food, and medical components.

Grades
304
304L
316
316L
303
17-4 PH

Ultra-lightweight metal for weight-critical machined components.

Grades
AZ31
AZ91

High strength-to-weight ratio with excellent corrosion resistance.

Grades
Grade 2
Grade 5

Plastics

Impact-resistant plastic for enclosures and functional components.

Grades
ABS Natural
ABS Black
ABS Antistatic

High impact strength for protective and structural components.

Grades
Clear PC
Black PC

Rigid plastic with excellent optical clarity.

Grades
Clear PMMA
Black PMMA

Low friction and high dimensional stability for precision components.

Grades
POM-C
POM-H

Strong and wear-resistant plastic for mechanical parts.

Grades
PA6
PA66
Glass-Filled PA

Very low friction and high wear resistance for sliding components.

Grades
UHMW Natural

High-performance plastic for extreme temperature and chemical conditions.

Grades
Virgin PEEK
Glass-Filled PEEK
Carbon-Filled PEEK

Lightweight and chemical-resistant plastic for non-structural parts.

Grades
PP Homopolymer

Our Vaccum Casting Prototype Manufacturing Capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Vaccum Casting needs, providing reliable and efficient solutions under one roof.
With 3, 4, and 5-axis CNC machining services, we can produce complex prototypes and parts with precise tolerances. More than 60+ materials are available for you to choose from.

Provides injection molding for prototypes and custom parts, emphasizing expert support, competitive pricing, and faster production cycles.

Get reliable vacuum casting services for high-quality prototypes and production parts at competitive prices. XinCheng offers highly detailed casting parts with consistent quality.

Uses cutting, bending, and forming techniques to produce precision metal components suited for industrial, commercial, and manufacturing applications.

Industry Expertise at XC Machining

Having produced millions of parts, XC Machining holds deep knowledge in numerous applications. We excel particularly in industries requiring precise and intricate component fabrication. Trust us to deliver expertise and quality, no matter the complexity.

Automotive Industry

Semi Conductor

Energy Industry

Industrial Machinery

Electronics

Communications

Robotics

Medical Devices

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!
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Prototyping Manufacturing FAQs

Vacuum casting is commonly used with polyurethane resins, which are flexible, durable, and can mimic the properties of various plastics. Some plastics can be customized to have specific qualities such as being clear, flexible, or heat-resistant.
Vacuum casting is an excellent choice for prototyping because it offers high accuracy, quick turnaround times, and is cost-effective.
Yes, vacuum casting can be used to produce parts that are intended for real-world use. The parts have great surface finishes and excellent properties, making them suitable for high-quality applications.
Vacuum casting is particularly useful in automotive, aerospace, consumer electronics, and healthcare, where flexibility and quick production cycles are essential for innovation.
The time required to create a prototype using vacuum casting depends on the complexity of the design and the material used. However, one of the main advantages of vacuum casting is that it can produce prototypes within a few days.
While vacuum casting is primarily used for prototyping and small-to-medium production runs, it can be used for limited series production. However, for mass production, other methods like injection molding might be more cost-effective and efficient.