At XC Machining, we specialize in Insert Molding Services that combine precision molding with insert placement to create high-performance, durable parts. Whether you’re working with metal, plastic, or other materials, our insert molding solutions ensure the highest standards of quality and efficiency for your custom parts.
As a trusted insert molding company, we provide comprehensive insert molding solutions for industries requiring robust, high-quality components. Our team uses advanced molding techniques to insert materials such as metal or electronics directly into plastic, offering stronger and more cost-effective parts that meet your unique needs.
As a reliable high volume insert molding supplier, XC Machining is equipped to handle large-scale production runs, ensuring consistent, high-quality results for bulk orders. XC Machining offers rapid prototype insert molding solutions, allowing you to quickly produce functional prototypes for testing and validation.
Whether you need thousands or millions of parts, our efficient process minimizes waste, maximizes output, and reduces lead times without compromising quality.
In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.
At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.
In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.
We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.
Injection molding is an efficient and cost-effective manufacturing process used for producing high-precision plastic components in large quantities, typically used in industries like automotive, medical, and consumer electronics.
| Description | Specification |
| Precision Tolerances | Achievable tolerances as tight as +/- 0.001 inches (0.025 mm) |
| Surface Finish | Ra 32 µin (0.8 µm) to Ra 63 µin (1.6 µm) |
| Minimum Wall Thickness | 0.5mm |
| Minimum End Mill Size | 0.3mm |
| Minimum Drill Size | 0.8mm |
| Maximum Part Size | 1000×1000×500 mm |
| Minimum Part Size | 5×5×5 mm |
| Production Volume | Prototyping: 1-500 pcs |
| Low Volume: 501-10,000 pcs | |
| High Volume: Above 10,000 pcs | |
| Lead Time | 7-10 business days for most projects. Delivery of simple parts can be as fast as 3 days. |
ABS (Acrylonitrile Butadiene Styrene) |
PC (Polycarbonate) |
PC-ABS Blend |
Nylon (PA6, PA66, often glass-filled) |
PBT (Polybutylene Terephthalate) |
POM (Acetal / Delrin) |
PE (Polyethylene – HDPE, LDPE) |
PP (Polypropylene – Homopolymer, Copolymer) |
PVC (Rigid) |
TPE / TPU (for soft-touch or flexible areas) |
Brass (C360, C260) |
Stainless Steel (304, 316) |
Carbon Steel (1018, 1045) |
Aluminum (6061, 2024 – less common due to softness) |
Copper (C110) |
Insert molding involves placing metal or other materials into a mold and then injecting plastic around them. The surface finish ensures proper bonding and aesthetic quality.
Sanding is used to smooth the plastic parts, removing any burrs or rough edges that may form around the inserted material, ensuring proper fit and finish.
Polishing enhances the visual quality of insert molded parts, providing a glossy, smooth finish that is both aesthetically pleasing and functional for part usability.
Electropolishing is used to smooth the surface of metal inserts, improving their finish and corrosion resistance, while enhancing the overall appearance of the molded part.
Brushing gives the metal inserts a uniform textured surface, reducing glare and creating a matte finish that is often desirable in automotive and industrial components.
Texturing is applied to both the insert and molded plastic surface, adding a functional grip and aesthetic pattern, commonly used in consumer electronics and automotive parts.
Vibratory finishing helps smooth out the plastic surface of insert molded parts, removing burrs or rough edges, particularly when parts have complex shapes or intricate designs.
XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.
Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.
XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency
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Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the
XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and
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Get reliable vacuum casting services for high-quality prototypes and production parts at competitive prices. XinCheng offers highly detailed casting parts with consistent quality.
Sheet metal fabrication uses cutting, bending, and forming techniques to create precision metal components for industrial, commercial, and manufacturing applications.
Leverage our injection molding services for high-quality prototypes and custom parts, with expert support, competitive pricing, and faster production cycles for reliable, efficient results.
What are the benefits of insert molding for product design?
Insert molding offers several benefits, including reduced assembly time, improved part strength, and enhanced functionality by combining metal inserts with plastic components in a single mold. This method eliminates the need for additional assembly steps and ensures a more reliable, cost-effective manufacturing process, making it ideal for complex parts used in high-performance applications.
Which industries typically use insert molding?
Insert molding is widely used in industries such as automotive, medical devices, electronics, and telecommunications. It’s especially useful in applications requiring parts that combine metal components with plastic features, like connectors, housings, and electrical components. XC Machining specializes in providing precise insert molding solutions that meet the exacting standards of these industries.
How does insert molding improve manufacturing efficiency?
Insert molding enhances manufacturing efficiency by combining multiple operations into one process. The inclusion of metal inserts during the molding cycle eliminates the need for secondary assembly steps, reducing production time and lowering labor costs. Additionally, the process ensures a consistent and durable bond between the metal and plastic, improving the overall quality and reliability of the finished product.
What materials are used in insert molding?
Insert molding commonly uses a combination of thermoplastic materials like ABS, polycarbonate, and nylon, along with metal inserts made from steel, aluminum, or brass. The specific choice of material depends on the application requirements, including factors like strength, conductivity, and resistance to wear and corrosion.
What are the tolerance capabilities of insert molding?
Insert molding typically achieves high precision with tolerances as tight as ±0.005 inches (±0.127 mm), depending on the complexity of the insert and molding material. At XC Machining, we use state-of-the-art equipment to ensure that all insert-molded parts meet the exact dimensional specifications required for demanding applications.
Copyright © 2025 XC Machining
Copyright © 2025 XC Machining
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