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5-Axis CNC
Machining Services

At XC Machining, our 5-Axis CNC Machining Services are designed to handle the most complex geometries and tightest tolerances. With our advanced technology and experienced team, we provide solutions that ensure high accuracy, reduced setup times, and optimized machining efficiency, making us the ideal partner for your next high-precision project.

5 Axis CNC Machining

Achieve Superior Accuracy With 5-Axis CNC Machining Services

The 5-axis CNC machining enhances precision as the cutting tool can be positioned over the piece of work at any angle in a single setup. In comparison to the conventional 3-axis machining, which requires several repositioning movements, it is observed that with a 5-axis machining, the part remains stagnant and the tool and spindle rotate together. It not just eliminates alignment errors caused by repeated clamping, but also minimizes tolerance stack-ups. We get much better dimensional control particularly in multi-surface pieces where precision is paramount.

The quality of the surface is also improved as the 5-axis machining tools ensure the optimal orientation of the tool throughout the machining process. The shorter tool lengths minimize vibration and chatter, and the constant multi-axis motion gives a cleaner cut, and the consistent material removal. Consequently, parts have fine surface finishes and cleaner contours that eliminate or reduce additional finishing operations.

Our 5-Axis CNC Machining Working Process

Multi-Axis Movement
Multi-Axis Movement

CNC machining 5-axis machining uses three linear movements (X, Y and Z) to utilize two rotations. It allows the cutting tool to access the workpiece at any angle in a single arrangement.

Single-Setup Machining

The workpiece is fixed, but the tool tilts and rotates with the cutting process removing repeated repositioning and minimizing the errors in alignment which are usually prevalent in accuracy.

CAM-Driven Toolpath Control

The CAM software is highly advanced to produce synchronized 5-axis toolpaths. It results in a smooth and continuous movement, and optimum tool orientation on complex surfaces.

Real-Time Coordination
Real-Time Coordination

The CNC controller controls all the axes simultaneously, ensuring consistency in cutting forces. Thus, it minimizes vibration and provides a high quality surface finish.

Which Technologies are used in 5-axis CNC machining?

Our 5-axis CNC machining relies on advanced technologies. These machines achieve precision, smooth motion control, and efficient production of complex parts. XC Machining services enhance machine accuracy and reduce setup time to ensure consistent quality across high-precision components.

  • Advanced CNC control systems
  • Multi-axis CAM software
  • High-speed spindle technology
  • Servo motors and precision drives
  • Tool Center Point (TCP) control
  • Collision detection and simulation systems
  • Thermal compensation systems
5-axis CNC machining
5-Axis CNC Machining Company

Leading 5-Axis CNC Machining Company for Complex Parts

As a dedicated 5 Axis CNC machining center manufacturers, we specialize in creating parts that require intricate angles, contours, and tight tolerances. Our 5-axis capability allows us to machine parts in a single setup, minimizing errors and improving cycle times, while maximizing the overall efficiency of the manufacturing process

5-axis CNC machine milling a complex aluminum part with precision tooling and coolant nozzles in operation.

Fast & Reliable 5-Axis CNC Prototyping Services

Need a prototype? Our 5 axis cnc machining services are designed to rapidly produce high-fidelity prototypes for testing and evaluation. With precise material handling and advanced capabilities, we deliver parts that match your design intent while speeding up your time-to-market. Our multi-axis CNC machining services leverage 5-axis capabilities to create components with higher precision, complexity, and versatility. From prototypes to production runs, we use the most advanced tools and techniques to ensure that your parts are produced to the highest standards of quality.

Why Choose 5 Axis CNC Machining Services with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust 5 Axis CNC Machining Services to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Tolerances for 5-Axis CNC Machining

5 Axis CNC Machining provides exceptional precision and flexibility for complex parts, achieving tight tolerances and high surface finishes that are critical for industries like aerospace, medical, and automotive.

Description Specification
Precision Tolerances Achievable tolerances as tight as +/- 0.0005 inches (0.0127 mm)
Surface Finish Ra 16 µin (0.4 µm) to Ra 32 µin (0.8 µm)
Minimum Wall Thickness 0.3mm
Minimum End Mill Size 0.1mm
Minimum Drill Size 0.4mm
Maximum Part Size CNC Milling: 2000×1500×1000 mm
Minimum Part Size 5×5×5 mm
Production Volume Prototyping: 1-100 pcs
  Low Volume: 101-2,000 pcs
  High Volume: Above 2,000 pcs

 

Materials for 5 Axis CNC Machining Services Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any 5 Axis CNC Machining Services project with precision and speed.

Aluminum

6061, 7075, 2024, 5052

303, 304, 316, 17-4 PH

1018, 1045, 4140, 12L14

Grade 2, Grade 5 (Ti-6Al-4V)

C360 (Free-Cutting Brass), C464 (Naval Brass)

C110 (Electrolytic Tough Pitch Copper)

A2, D2, O1, H13

ABS, Nylon (PA), PEEK, Delrin (Acetal), PTFE, UHMW

Inconel 625, Inconel 718, Hastelloy, Monel

5 Axis CNC Machining Services Parts

Surface Finishes for 5-Axis CNC Machining

5-axis CNC machining enables precise and intricate surface finishes, making it ideal for parts with complex geometries and tight tolerances.

Sanding
Sanding

Sanding smooths 5-axis machined parts, removing rough edges and imperfections while ensuring that intricate components maintain precision and functionality.

Polishing

Polishing gives 5-axis machined parts a smooth, glossy finish, essential for improving part appearance and reducing surface roughness for functional or aesthetic applications.

Electropolishing
Electropolishing

Electropolishing improves the surface smoothness of stainless steel parts, often used in medical, aerospace, and other high-precision industries where corrosion resistance is vital.

Brushing
Brushing

Brushing creates a uniform matte finish on complex 5-axis machined parts, enhancing surface appearance and reducing reflectivity for specific industrial applications.

Anodizing

Anodizing is used to increase the surface hardness and corrosion resistance of aluminum parts produced by 5-axis machining, especially in aerospace and medical industries.

Vibratory Finishing
Vibratory Finishing

Vibratory finishing helps remove small burrs and smooth out intricate geometries created by 5-axis machining, ideal for parts requiring a flawless finish.

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our 5 Axis CNC Machining Services service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your 5 Axis CNC Machining Services needs, providing reliable and efficient solutions under one roof.

Advantages of Our 5-Axis CNC Machining Services

5-axis CNC machining is transforming the manufacturing landscape, allowing for the rapid production of intricate and geometrically complex parts. At XC Machining, our  5 axis CNC machining services are designed to meet the highest quality standards, delivering intricate components with exceptional accuracy, speed, and flexibility. Our extensive capabilities and world-class equipment enable us to provide reliable and efficient solutions for industries ranging from automotive to industrial machinery—all under one roof.

 Our 5-Axis CNC Machining Services

  • Complex Geometry Handling: Our 5-axis machines can produce parts with intricate designs that would be challenging or impossible with traditional 3-axis machines.
  • Enhanced Precision: The ability to approach the workpiece from multiple angles ensures superior accuracy and tight tolerances.
  • Reduced Lead Times: By minimizing the need for multiple setups, we expedite the manufacturing process, delivering your parts faster.
  • Cost Efficiency: Fewer setups and increased automation lead to lower labor costs and reduced potential for errors, providing cost savings for our clients.

Industries We Serve

Our 5-axis CNC machining services cater to a diverse range of industries, including:

  • Aerospace: Manufacturing complex components such as turbine blades and structural parts with high precision.
  • Automotive: Producing intricate engine components, transmission parts, and custom prototypes.
  • Medical: Creating precise surgical instruments, implants, and medical device components.
  • Electronics: Fabricating enclosures, connectors, and intricate parts for consumer electronics.

Our Commitment to Quality

At XC Machining, quality is at the forefront of everything we do. Our state-of-the-art 5 axis CNC machines are operated by a team of experienced professionals dedicated to delivering products that meet or exceed your expectations. We adhere to strict quality control processes to ensure each part is manufactured to the highest standards.

Get in Touch

Partner with XC Machining for your next project and experience the benefits of advanced 5-axis CNC machining. Contact us today to discuss your requirements and receive a competitive quote.

Why Choose XC Machining?

  • State-of-the-Art Equipment: We utilize the latest 5-axis CNC machines to ensure precision and efficiency.
  • Expert Team: Our skilled machinists have extensive experience in handling complex machining projects across various industries.
  • Customer-Centric Approach: We work closely with our clients to understand their specific needs and deliver tailored solutions.
  • Timely Delivery: Our streamlined processes and commitment to deadlines ensure your projects are completed on time.

Choose XC Machining for unparalleled 5-axis CNC machining services that drive innovation and quality in your products.

Contact us to help you bring your most challenging projects to life with the precision and expertise that only our 5 axis CNC services can deliver.

Get in Touch

Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

Get In Touch

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Frequently Asked Questions

5-Axis CNC Machining

  • How much does your 5-axis milling service cost?

    The cost of 5-axis CNC milling services varies depending on factors such as part complexity, material type, and required precision. Generally, pricing ranges from $75 to $250 per hour, depending on these factors. To receive a more accurate estimate, it’s best to provide detailed drawings and specify material requirements. While 5-axis machining typically has a higher hourly rate, it reduces overall production time and the number of setups needed, making it cost-effective in the long run. 

  • When should I choose 5-axis CNC machining?

    5-axis CNC machining is ideal for parts with complex geometries, intricate details, or when high precision is critical. This technology is perfect for parts that require machining from multiple angles in a single setup or when various tool positions are necessary. Industries such as aerospace, medical, and automotive often rely on 5-axis machining to meet strict design specifications, tight tolerances, and reduced lead times, while also improving surface finishes. 

  • What’s the difference between 5-axis machining and 3-axis machining?

    The main difference between 5-axis and 3-axis machining is in the number of axes and the complexity of the parts they can handle. 3-axis machining works along the X, Y, and Z axes and is suitable for parts with simpler shapes. However, it often requires multiple setups and repositioning to machine all sides of the part. On the other hand, 5-axis machining includes two additional rotational axes, allowing the tool to approach the part from virtually any direction. This enhances the ability to machine more complex shapes, reduces setup time, and improves precision. 

  • What is 5-axis CNC machining?

    5-axis CNC machining is an advanced CNC technology that enables simultaneous movement of the cutting tool or part along five axes: X, Y, Z, and two rotational axes (A and B). This allows for the creation of highly complex shapes and features in a single setup, improving precision and efficiency. It’s commonly used in industries like aerospace, automotive, and medical for manufacturing intricate components. 

  • How does a 5-axis CNC machine work?

    A 5-axis CNC machine works by moving the cutting tool or part along five directions: the X, Y, and Z linear axes, and rotating around two additional axes (A and B). This allows for machining of complex shapes and geometries without needing multiple setups or repositioning, minimizing human error and ensuring high accuracy. The machine’s advanced software precisely controls each movement to meet tight design specifications. 

  • What is the tolerance of 5-axis CNC machining?

    5-axis CNC machining can achieve extremely tight tolerances, often tighter than ±0.001 inches, depending on the material and the complexity of the part. The advanced machines and rigorous inspection processes at XC Machining ensure that all parts meet the exact specifications and GD&T (Geometric Dimensioning and Tolerancing) standards, delivering highly precise and high-quality components. 

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