...

Injection Molding

Take advantage of our extensive range of injection molding services for high-quality plastic prototypes and custom parts. Get professional engineering support for custom injection molding of any size and complexity at competitive pricing and faster cycle time.

injection-mold
injection-mold

What is Injection Molding?

Injection molding is a manufacturing process where molten material is injected into a mold to create precise, repeatable parts. It’s widely used for producing high-volume, complex shapes in industries like automotive, electronics, and consumer goods.

Our Injection Molding Processes

From rapid prototyping to mass production, XinCheng offers an extensive range of injection molding capabilities for high-quality, precision-molded parts. Each injection molding process includes expert consultation on mold design, material, and surface finish selection. We ensure that every plastic molded part meets your unique specifications.
plastic-injection-molding-parts

Rapid Injection Molding

Our plastic injection molding service employs precise molding tools to ensure a smooth manufacturing process. XinCheng delivers injection molded parts of varying sizes and complexities that meet your specific requirements.
overmolding-parts

Overmolding and Insert Molding

Get specialized overmolding and insert molding capabilities to create complex plastic parts. We combine high-quality substrates and plastic materials to give finished products with improved durability, functionality, and aesthetics.
fast-mold-tooling

Injection Molding

Get high-quality and accurate custom injection molds to create excellent plastic components. Our dedication to quality, prompt output, and reasonable pricing will help you improve your business results.

Custom Injection Molding Services: How it Works?

Custom injection molding in simple steps! See how our expert technicians and management system process your orders from quotation to production.

Upload Your Part Design

Upload your 3D CAD file to request injection molding quotes. Within 24 hours, our dedicated engineer will respond to get you ready to kickstart your project.

DFM Analysis Report

To ensure we create functional custom injection molds, we provide feasibility reviews of your design to meet requirements before beginning production.

Mold Flow Analysis

Make changes using predictive modeling software to examine how molten material behaves and moves inside the mold, which is necessary for machinability.

Mold Tooling Production

Our experts handle the complexities of mold tooling production. We use the most suitable materials and finishes to develop custom injection molds.

Sample Verification

Once the injection molding prototypes are ready, we will send samples to you to review to ensure quality and precision before volume production.

Start Part Production

After prototyping and functional testing, we move on to low-volume production. Our advanced machining techniques help us produce parts effectively.

Strict Quality Assessment

A strict assessment of the function, appearance, and dimensions ensures that the parts are of high quality and satisfy the desired specifications.

Shipping Products

After careful assessment, we will send your injection molding parts as soon as possible while ensuring their safety.

prototype-injection-mold

Prototype Injection Molding

Use high-quality prototype tooling to get quick design feedback and validation. Create high-quality injection molding prototypes for limited batches of plastic components. We are experts at producing prototype molds rapidly to guarantee you conduct functional tests and confirm market interest.
rapid-tooling

Production Tooling

XinCheng produces top-notch production molds for the manufacturing of plastic parts in large quantities. Our production tooling uses long-lasting aluminum or tool steel. We can also change the materials and production techniques depending on your particular needs.

Why Choose Injection Molding with XinCheng?

provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Injection Molding to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XinCheng, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XinCheng. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Gallery of Injection Molding parts

This gallery showcases the exceptional quality and attention to detail we deliver in every project. From complex designs to flawless finishes, each image reflects our commitment to excellence in Injection Molding .
injection-mold
fast-mold-tooling
injection-molding-material
overmolding-parts
plastic-injection-molding-parts
prototype-injection-mold

Materials for Injection Molding Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Injection Molding project with precision and speed.

Tooling Materials

We use high-quality tooling mold in low-volume or high-volume injection molding processes. Our material choices ensure the molds are durable enough to withstand long production runs. These are some of the common materials we use:

  • Aluminum: 5052, 6061, 7075
  • Stainless Steel: 301, 303, 304, 316, 316L, NAK80, 420
  • Tool Ssteel: 718, 718H, 738, H13, NAK80, S7, P20, S136, S136H

Plastic Injection Molding Materials

The injection molding process is compatible with a wide range of plastic materials. XinCheng provides more than 60 plastic materials for your project, you can be sure of getting the most suitable plastic material for your project.

Acrylic (PMMA), acrylonitrile butadiene styrene (ABS), nylon (polyamide, PA), polycarbonate (PC), polyethylene (PE), polyoxymethylene (POM), polypropylene (PP), polystyrene (PS), thermoplastic elastomer (TPE), thermoplastic polyurethane (TPU).

Cnc machining

Surface finishes for Injection Molding

We offer finishing services for Injection Molding, providing a wide range of finishing options to enhance both the durability and appearance of your parts. Whether it’s for prototyping or full-scale production, our finishing solutions ensure that your parts meet the highest standards of performance and visual appeal for all needs.

Name Description
Glossy (A) This finish is made of diamond buffing and produces glossy and shiny surfaces on injection molded parts.
Semi-glossy (B) This is a B-grade surface finish with a slightly rougher finish due to the use of grit sandpaper. Custom-molded plastic parts with this finish will have matte textures.
Matte (C) A C-grade finish that produces rough and uneven surfaces with grit sanding stones. They also have matte surface textures.
Textured (D) D-grade finishes use dry glass beads and grits to create a rough textured surface. Products can have a satin or dull finish depending on the material used.

lathe machine

Specialist industries

Having produced millions of parts, XC Machining holds deep knowledge in numerous applications. We excel particularly in industries requiring precise and intricate component fabrication. Trust us to deliver expertise and quality, no matter the complexity.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Injection Molding service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At MXY Machining, we pride ourselves on being the go-to manufacturer for all your Injection Molding needs, providing reliable and efficient solutions under one roof.

On-Demand Parts Delivered Fast with 4 Simple Steps

XinCheng develops rapid prototypes and parts with efficient manufacturing expertise and advanced equipment. We are a reliable on-demand production company and ensure our products meet exacting tolerance specifications and quality standards.

Step 1:

Upload the Design File

This is the first step in the manufacturing process. Here, you upload your 3D CAD to our backend. This file could be STEP, STP, STL, OBJ, X_T, SAT, IGS, IGES, or SLDPRT file types.
cnc machining quote

Step 2:

DFM Analysis

After uploading your design, our project managers will provide your feedback in the form of a real-time quotation. Additionally, you will get a quote and DFM analysis within a few hours.
cnc machining quote

Step 3:

Quote Confirmation and Manufacturing

As soon as you agree to our quote, our team will start working with you to bring your ideas to life. Additionally, we would provide you with a variety of surface finishing options.
cnc machining quote

Step 4:

Part Shipment

This is the final step in the production cycle; delivery. We produce your prototypes and parts within a few days. After part production, we deliver them directly to your doorstep.
cnc machining quote

Crafted Consistency, Seamless Results with Injection Molding

At XC Machining, we provide top-notch injection molding services tailored to meet the various needs of our clients across several industries. Our commitment to quality, efficiency, and innovation sets us apart in the competitive landscape of manufacturing. With a focus on precision and customer satisfaction, we ensure that each project is handled with the utmost care and expertise. Injection molding is not just a manufacturing process; it is a gateway to creating high-quality, complex parts with exceptional consistency. 

 Key benefits of choosing our injection molding services:

High Repeatability

  • Consistent Quality: Our injection molding process guarantees uniform product quality, ensuring that every part meets your specifications, even in large production volumes. This high repeatability minimizes waste and maximizes efficiency.

Material Diversity

  • We offer an extensive selection of materials suitable for various applications. Whether you need durable plastics for automotive components or flexible materials for consumer electronics, our team can guide you in selecting the optimal material based on your specific requirements.

Cost-Effectiveness

  • Injection molding is particularly advantageous for large-scale production. While the initial setup costs may be higher, the per-unit cost decreases significantly as production volume increases, making it a cost-effective solution for your manufacturing needs.

Intricate Part Production

Our advanced injection molding techniques allow us to produce intricate parts that often eliminate the need for additional assembly. This capability not only streamlines production but also enhances product integrity.

Multi-Material Integration

  • Utilizing overmolding techniques, we can incorporate multiple materials into a single part. This integration improves both functionality and aesthetics, providing you with innovative solutions that stand out in the market.

Rapid Prototyping

  • With low-cost tooling options, we can produce rapid injection molded prototypes in as fast as 10 business days. This speed allows you to test designs and make adjustments quickly, accelerating your product development cycle.

Versatile Production Capabilities

  • Whether you require low-volume production of 250 units or mass production exceeding 1,000,000 units, our injection molding services are designed to accommodate your needs. Our CNC machined molds ensure high precision and tolerance levels between +/-0.001″ and 0.005″.

Range of Industries Served

  • Diverse Applications: We cater to a variety of industries including automotive, aerospace, energy, industrial machinery, electronics, and communications. Our expertise ensures that we meet the specific standards and requirements of each sector.

Variety of Materials

  • Custom Material Selection: Our extensive knowledge allows us to recommend materials that provide impact resistance, chemical stability, rubber-like elasticity, and dimensional accuracy. We can source thousands of custom materials upon request to ensure your project’s success.

Single and Multi-Cavity Molds

  • Optimized Tooling Solutions: No matter the scale of your project, we offer tailored tooling solutions including single molds for small runs and multi-cavity molds for larger quantities. This flexibility helps reduce costs per part while increasing production speed.

High-Quality Standards

  • Rigorous Quality Management: Every part produced through our injection molding services undergoes strict quality management processes. We collaborate with thoroughly vetted suppliers to ensure that all components meet industry-specific certifications and standards.

Choosing XC Machining for your injection molding needs means partnering with a dedicated team focused on delivering exceptional results tailored to your specifications. We understand the challenges faced by businesses today and strive to provide solutions that not only meet but exceed expectations.

Reach out today to achieve your manufacturing objectives while ensuring quality and cost-effectiveness at every step of the process.

Get in Touch

Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

Get In Touch

Related Articles and Insights

Dive Deeper with Articles and Posts Connected to Your Interests

Frequently Asked Questions

steel materail

  • q1

    a1

Fill This Detailed Form