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Multi Jet Fusion (MJF)

“Speed meets precision in every layer.”
Multi Jet Fusion (MJF) revolutionizes manufacturing by delivering high-quality, functional parts with unparalleled efficiency. By layering precision with advanced fusing agents, it ensures reliability and innovation in every build.

Multi Jet Fusion (MJF)
Multi-Jet-Fusion

What is MJF 3D printing?

Multi Jet Fusion (MJF) is a cutting-edge 3D printing technology that creates high-quality parts by selectively fusing powder material with precision using a combination of heat and chemical agents. This advanced process offers unmatched speed, accuracy, and consistency, making it ideal for producing functional prototypes, end-use parts, and complex geometries. MJF is widely utilized across industries such as automotive, healthcare, consumer goods, and aerospace for its ability to deliver superior surface finishes and mechanical properties.

At XC Machining, we specialize in providing exceptional Multi Jet Fusion services to meet the diverse needs of our clients. Our expertise and state-of-the-art facilities ensure that your parts are manufactured with precision and efficiency.

Multi Jet Fusion (MJF) Tolerances

Material Under 30 mm (1.2″) 30 – 50 mm (1.2″ – 2.0″) 50 – 80 mm (2.0″ – 3.2″)
Nylon 11 XY = ± 0.30 mm / .012″; Z = ± 0.42 mm / .017″ XY = ± 0.36 mm / .014″; Z = ± 0.62 mm / .024″ XY = ± 0.44 mm / .017″; Z = ± 1.18 mm / .046″
Nylon 12 XY = ± 0.25 mm / .010″; Z = ± 0.42 mm / .017″ XY = ± 0.30 mm / .012″; Z = ± 0.50 mm / .020″ XY = ± 0.37 mm / .015″; Z = ± 0.60 mm / .024″
Nylon 12, Glass-Filled XY = ± 0.31 mm / .012″; Z = ± 0.43 mm / .017″ XY = ± 0.35 mm / .014″; Z = ± 0.71 mm / .028″ XY = ± 0.39 mm / .015″; Z = ± 1.16 mm / .046″
Polypropylene (PP) XY = ± 0.30 mm / .012″; Z = ± 0.40 mm / .016″ XY = ± 0.40 mm / .016″; Z = ± 0.65 mm / .026″ XY = ± 0.45 mm / .018″; Z = ± 1.00 mm / .039″
TPU 88A (TPU01) XY = ± 0.44 mm / .017″; Z = ± 1.05 mm / .041″ XY = ± 0.52 mm / .020″; Z = ± 1.35 mm / .053″ XY = ± 0.66 mm / .026″; Z = ± 1.80 mm / .071″

Multi Jet Fusion (MJF) Characteristics

Characteristic Specification Notes
Build Area Up to 15 x 11 x 15″ 14 x 11 x 13″ is the recommended usable area for optimal results.
Minimum Feature Size 0.020″ 0.040″ or greater is recommended for consistent quality and durability.
Layer Thickness 80 Microns (0.0031″) High precision and fine detail with excellent surface finish capabilities.

Why Choose Multi Jet Fusion (MJF) with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Multi Jet Fusion (MJF) to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Gallery of Multi Jet Fusion (MJF) parts

This gallery showcases the exceptional quality and attention to detail we deliver in every project. From complex designs to flawless finishes, each image reflects our commitment to excellence in Multi Jet Fusion (MJF) .

Materials for Multi Jet Fusion (MJF) Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Multi Jet Fusion (MJF) project with precision and speed.

3D Printing Plastic Materials

A wide range of 3D printing plastic materials from thermoplastics for functional parts to high detail resins (thermosets) for visual prototypes.

3D-printing-materials

Surface finishes for Multi Jet Fusion (MJF)

We offer finishing services for Multi Jet Fusion (MJF), providing a wide range of finishing options to enhance both the durability and appearance of your parts. Whether it’s for prototyping or full-scale production, our finishing solutions ensure that your parts meet the highest standards of performance and visual appeal for all needs.

Brushing is a technique that utilizes abrasive pads or brushes to add a finish to the surface of a material. It is commonly used on metal surfaces to enhance their visual appeal. This method is especially effective on stainless steel, creating either a linear or circular pattern on the surface.

Black oxide coating is a popular choice for enhancing the surface of steel and iron. This finish not only provides a visually appealing dark surface, but also offers excellent wear resistance. Additionally, the black oxide coating can enhance the lubricity and durability of the treated surface, making it an ideal option for various applications.

Passivation is a common process used to enhance the corrosion resistance of stainless steel by removing iron impurities and forming a protective oxide layer. This helps to improve the durability and performance of stainless steel in tough environments.

Paint serves as a surface coating that is effective on a wide range of materials, offering both aesthetic enhancement and protection against corrosion. It is available in numerous color options, making it suitable for application on metals, polymers, wood, and various other substrates.

Enhance the shine and smoothness of your materials by utilizing polishing techniques. By using abrasives such as buffing wheels or polishing chemicals, you can elevate the reflectivity and overall aesthetic of metals, resulting in a stunning mirror-like finish.

Alodine coating, also known as chromate conversion coating, is widely used on metals like aluminum. It serves as an excellent primer for paint or powder coatings, providing a durable and corrosion-resistant finish. By creating a thin layer of protection, it enhances the bond between subsequent coatings, ensuring long-lasting results.

3d-printed-prototypes

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Multi Jet Fusion (MJF) service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Multi Jet Fusion (MJF) needs, providing reliable and efficient solutions under one roof.

On-Demand Parts Delivered Fast with 4 Simple Steps

Xcmachining develops rapid prototypes and parts with efficient manufacturing expertise and advanced equipment. We are a reliable on-demand production company and ensure our products meet exacting tolerance specifications and quality standards.

Step 1:

Upload the Design File

This is the first step in the manufacturing process. Here, you upload your 3D CAD to our backend. This file could be STEP, STP, STL, OBJ, X_T, SAT, IGS, IGES, or SLDPRT file types.
cnc machining quote

Step 2:

DFM Analysis

After uploading your design, our project managers will provide your feedback in the form of a real-time quotation. Additionally, you will get a quote and DFM analysis within a few hours.
cnc machining quote

Step 3:

Quote Confirmation and Manufacturing

As soon as you agree to our quote, our team will start working with you to bring your ideas to life. Additionally, we would provide you with a variety of surface finishing options.
cnc machining quote

Step 4:

Part Shipment

This is the final step in the production cycle; delivery. We produce your prototypes and parts within a few days. After part production, we deliver them directly to your doorstep.
cnc machining quote

Complexity Simplified, Durability Amplified with Multi Jet Fusion (MJF)!

For those looking for an efficient way to produce high-quality plastic parts, Multi Jet Fusion (MJF) offers an innovative and versatile manufacturing solution. At XC Machining, our MJF services are designed to meet the needs of industries such as automotive, energy, industrial machinery, electronics, and communications. MJF technology provides a fast, cost-effective way to create both prototypes and production-grade components, with a focus on exceptional accuracy and material efficiency.

Benefits of Multi Jet Fusion (MJF):

Complex Parts with High Accuracy

One of the standout benefits of Multi-Jet Fusion is its ability to produce complex parts with remarkable accuracy. The MJF process allows for the construction of intricate geometries that are difficult to achieve using conventional manufacturing methods. Whether it’s internal channels or detailed features, Multi-Jet-Fusion (MJF) makes it possible to design without limitations, providing you with parts that are both functional and visually appealing. XC Machining’s MJF capabilities ensure tolerances between +/-0.001″ and 0.005″, offering the precision required for demanding applications in electronics and energy industries.

Adaptable Production Volumes for Scalable Needs

MJF offers the flexibility to produce low or high volumes, adapting seamlessly to both prototyping and full-scale production. Whether you’re creating a single prototype or producing thousands of units, XC Machining’s MJF services are designed to support evolving production demands. This adaptability helps manage costs effectively across projects of all sizes, from small runs to large-scale manufacturing.

Rapid Prototyping with Real-World Testing Capabilities: 

Multi-Jet-Fusion (MJF) is ideal for rapid prototyping, enabling companies to test their designs in real-world conditions without delay. XC Machining’s fast prototype turnaround supports iterative testing, allowing for quick adjustments based on feedback. This approach helps streamline the development cycle, saving time and resources while improving final product performance.

Support for Low Environmental Impact Manufacturing: 

The additive nature of MJF contributes to a lower environmental footprint, making it a more sustainable choice compared to traditional methods. XC Machining’s MJF process aligns with eco-conscious practices by minimizing waste and conserving resources. This approach not only reduces material use but also supports your sustainability initiatives, creating value for environmentally responsible businesses.

Industries We Serve with MJF Technology

XC Machining’s Multi Jet Fusion (MJF) services support a range of industries, adapting to specific needs with quality and efficiency:

  • Automotive – Producing strong, dimensionally accurate parts for vehicle interiors, prototyping, and components.
  • Energy Sector – Manufacturing durable parts that can withstand the operational demands in the energy field.
  • Industrial Machinery – Supplying complex parts that enhance machinery functionality and durability.
  • Electronics – Supporting the creation of housing, connectors, and other components essential for electronics.
  • Communications – Providing parts critical for telecommunications and networking equipment.

 

At XC Machining, Multi Jet Fusion (MJF) services offer more than just a way to create parts. They provide a reliable, efficient, and flexible solution for your manufacturing challenges. From rapid prototyping to final production, we are committed to delivering high-quality components that meet your specifications and exceed your expectations.

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

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Frequently Asked Questions

Multi Jet Fusion (MJF)

  • How does MJF compare to other 3D printing technologies?

    MJF offers faster build times, superior surface finishes, and excellent mechanical properties compared to FDM or SLA. It delivers highly detailed parts with isotropic strength and precise control over texture and color.

  • What materials are used in MJF 3D printing?

    MJF primarily uses thermoplastic powders like Nylon 12 and Nylon 11, valued for their durability, flexibility, and wear resistance, ideal for functional prototypes and end-use parts.

  • How does MJF achieve color and texture in parts?

    MJF achieves full-color printing by applying color agents during layering and allows fine control over textures, enabling smooth, matte, or custom finishes to meet specific design needs.

  • What are the common applications of MJF 3D printing?

    MJF is used for functional prototypes, lightweight components, tooling, medical devices, and custom consumer products like eyewear and footwear, valued for its high strength and detail.

  • Is MJF suitable for mass production?

    MJF is efficient for small to medium production runs but is less cost-competitive than traditional methods like injection molding for high-volume production.

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