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Selective Laser Melting 3D Printing Services for High-Quality Metal Parts

XC Machining provides SLM 3D Printing Services that utilize Selective Laser Melting (SLM) technology to produce high-quality, complex metal parts with exceptional precision. Our SLM services offer fast, reliable, and cost-effective solutions for both prototypes and production parts in the USA.

Selective Laser Melting
Selective Laser Melting (SLM)

SLM Metal 3D Printing Services for Complex Metal Components

Our SLM metal 3D printing services offer precision manufacturing of complex metal components, enabling you to create intricate designs that are impossible with traditional methods. Whether you need high-strength aerospace parts or custom medical implants, our SLM services provide the durability and precision needed for your project. For precision metalworking, our CNC Milling services can complement SLM for additional machining and finishing requirements.. Our ability to print complex geometries allows for innovative designs that improve performance and reduce material waste, making your products more sustainable.

Close-up of various metallic 3D printed parts showcasing intricate designs and textures.

Online SLM 3D Printing Solutions for Fast and Easy Ordering

XC Machining offers online SLM 3D printing solutions to make the process easier for our USA-based clients. 

Upload your designs, receive an instant quote, and get started with fast, reliable production. Our online platform simplifies ordering, providing quick turnaround times and high-quality results. Similarly, if you need high-volume production of plastic parts, our Plastic Injection Molding services can be a great complementary solution.

We ensure smooth communication throughout the process, offering support and guidance to ensure that your parts are printed accurately and efficiently every time.

Why Choose Selective Laser Melting (SLM) with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Selective Laser Melting (SLM) to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

SLM 3D Printing Tolerances

General Dimensional Tolerance ±0.1 mm or ±0.2% (whichever is greater) Typical for parts ≤ 100 mm in size. Larger parts may have increased deviation.
Minimum Wall Thickness 0.3 – 0.8 mm Depends on material and orientation. Support may be required.
Minimum Feature Size 0.2 – 0.5 mm Small text, holes, and details should be larger for clarity.
Minimum Hole Diameter 0.5 mm Holes under 5 mm may require post-machining for accuracy.
Surface Roughness (as-printed) Ra 8–12 µm (320–480 µin) Can be improved with polishing, blasting, or machining.
Maximum Build Size ~250 x 250 x 325 mm (varies by machine) Larger parts can be printed in sections and joined.
Angle Overhang Limit 45° Overhangs steeper than 45° require support structures.
Layer Thickness 20 – 60 µm Thinner layers improve resolution but increase build time.
Positional Tolerance (Post-machined) ±0.01 – 0.05 mm Achievable through CNC post-processing.

Materials for Selective Laser Melting (SLM) Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Selective Laser Melting (SLM) project with precision and speed.

Aluminum Alloys

AlSi10Mg, AlSi12, Scalmalloy

316L, 304L, 17-4 PH, 15-5 PH

H13, M300, MS1 (Maraging Steel)

Ti-6Al-4V (Grade 5), Ti-6Al-4V ELI (Grade 23)

Inconel 625, Inconel 718, Hastelloy X

CoCrMo, CoCrW

CuCrZr, Pure Copper (with high-power laser systems)

Gold, Silver, Platinum (less common; used in jewelry & medical)

3D-printing-materials

SLM 3D printing Surface Finishes

SLM 3D printing produces strong, complex metal parts, and these post-processing finishes improve surface quality, appearance, and performance.

As-Printed (Raw Finish)

Rough, matte surface directly from the build—suitable for internal features or non-cosmetic functional parts.

Shot Peening / Bead Blasting

Removes loose powder and smooths the surface while slightly work-hardening it for improved fatigue strength.

CNC Machining

Used on critical surfaces for high dimensional accuracy and a smooth, polished appearance.

Polishing / Mechanical Buffing

Enhances shine and smoothness, ideal for aesthetic parts or those with low-friction requirements.

Electropolishing

Removes micro-burrs and peaks at a microscopic level, delivering a clean, glossy, and corrosion-resistant finish.

Anodizing (for Aluminum Alloys)

Adds a protective oxide layer, improving corrosion resistance and allowing for color finishes, applicable to aluminum SLM parts.

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Selective Laser Melting (SLM) service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Selective Laser Melting (SLM) needs, providing reliable and efficient solutions under one roof.

How SLM 3D Printing Works at XC Machining?

At XC Machining, we use state-of-the-art SLM machines to produce metal parts with exceptional precision. The SLM printing process involves several critical steps, each designed to ensure the highest quality results:

Design and CAD Preparation

The process begins with creating a 3D model of the part using CAD (Computer-Aided Design) software. The model is converted into an STL (stereolithography) file, which is compatible with 3D printing. The file is then sliced into thin layers that guide the SLM machine in building the part layer by layer.

Material Selection

SLM 3D printing can use a wide variety of metal powders, including stainless steel, titanium, aluminum, cobalt-chrome, and Inconel. The choice of material depends on the part’s requirements, such as mechanical strength, weight, heat resistance, and corrosion resistance. XC Machining offers a wide range of metal materials to meet the needs of various industries.

Laser Melting

The SLM machine spreads a thin layer of metal powder over the build platform. A high-powered laser then scans the surface of the powder, selectively melting it in the shape of the first layer of the part. The laser moves in a precise pattern dictated by the 3D model, and as the powder melts, it fuses together to form a solid layer.

Layer-by-Layer Construction

Once the first layer is complete, the build platform lowers slightly, and another layer of powder is spread over the previous one. The laser then melts the new layer, bonding it to the layer beneath it. This process continues until the part is fully built. The part’s geometry is constructed one thin layer at a time, allowing for the creation of highly complex features that are difficult or impossible to achieve with traditional manufacturing methods.

Post-Processing

After the part is printed, it is allowed to cool. The next step is to remove the excess metal powder from the part, a process known as powder removal. Depending on the part’s requirements, additional post-processing steps may be required, such as heat treatment, surface finishing (e.g., polishing, sanding, or bead blasting), or machining to achieve the desired final properties and finish.

Perks of SLM 3D Printing at XC Machining

High Precision and Complex Geometries

SLM 3D printing is ideal for creating parts with intricate geometries and fine details that would be difficult or impossible to manufacture using traditional methods. This includes parts with internal channels, lightweight structures, and complex features that require high accuracy. SLM allows designers to produce parts that are lightweight yet strong, thanks to the ability to create lattice structures and optimized designs.

Fully Dense, High-Performance Parts

Unlike other additive manufacturing methods, SLM produces parts that are fully dense and possess mechanical properties comparable to those produced by traditional metalworking processes, such as casting or machining. This means the parts are strong, durable, and suitable for end-use applications where high strength and reliability are required.

Material Efficiency

SLM is an additive process, which means it only uses the material necessary to build the part, reducing waste. The unused powder can be reused in subsequent print runs, making SLM a cost-effective and sustainable option for metal parts production.

Customization and Rapid Prototyping

One of the key benefits of SLM is its ability to quickly produce highly customized parts with complex geometries. Whether you need a one-of-a-kind prototype or a custom-designed part, SLM enables rapid iteration and design flexibility. You can create unique features without the need for expensive tooling or molds, making it perfect for rapid prototyping and small-batch production.

Shorter Lead Times for Low-Volume Production

SLM is particularly useful for low-volume and small-batch production runs, as it eliminates the need for costly and time-consuming mold creation. Whether you’re producing just a few custom parts or a limited production series, SLM provides a fast turnaround for low-volume production, eliminating the need for costly mold creation. However, if you require higher volumes, Injection Mold Tooling could be an ideal solution for more extensive production..

Choose XC Machining for SLM 3D Printing Services

XC Machining is at the forefront of additive manufacturing and offers world-class SLM 3D printing services that cater to industries requiring high-performance metal parts. Our advanced SLM technology and skilled team of engineers ensure that every part we produce meets the highest standards of quality and precision.

Whether you need prototypes, custom parts, or low-volume production, XC Machining is the trusted partner for your SLM 3D printing needs. Our state-of-the-art SLM technology, combined with our expert team, ensures that we can meet your specific requirements and help you bring your ideas to life.

Contact us today to learn more about our SLM 3D printing services and how we can assist you with your next project. Whether you need rapid prototyping, custom parts, or low-volume production, XC Machining is here to help you achieve your manufacturing goals.

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

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Frequently Asked Questions

Selective Laser Melting (SLM)

  • What is the build size of SLM machines?

    SLM printers typically have build volumes ranging from 100 x 100 x 100 mm to 500 x 280 x 365 mm, with larger industrial models available. 

  • Is SLM suitable for end-use parts?

    Yes, SLM is ideal for end-use metal parts due to its strength, durability, and precision, making it suitable for industries like aerospace and medical. 

  • What are common applications of SLM?

    SLM is commonly used for aerospace components, medical implants, tooling, and custom industrial parts, especially where complex geometries and high strength are required. 

  • What are the limitations of SLM?

    SLM is expensive due to high material and equipment costs, requires post-processing, and is limited to smaller build sizes compared to traditional methods. 

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