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Custom Sheet Metal Fabrication Services for Precision and Durability

As a reliable source of custom sheet metal fabrication services, we work on a tailor-made concept of yours and transform it into an excellent quality part with high performance characteristics. Whether the custom sheet metal parts are simple or a complex enclosure, our staff will handle the prototyping and full scale production.

Sheet Metal Fabrication
Sheet Metal Fabrication

Custom Sheet Metal Fabrication Services for Every Industry

As a trusted provider of custom sheet metal fabrication services, we specialize in turning your unique design ideas into high-performance parts. From simple brackets to complex enclosures, our team handles everything from prototyping to full-scale production. 

One of the custom sheet metal parts suppliers, XC Machining, has been producing highly accurate custom sheet metal parts that are used in many areas of settings. We have state-of-the-art equipment that is used to manufacture parts to your desired design specifications.

Worker handling metal sheet with perforations in industrial manufacturing process.

Sheet Metal Prototyping and Production Services with High Precision

XC Machining has the ability to offer its customer sheet metal prototyping and production services which have a very quick response and high quality. Our prototypes guarantee that no margin of error will appear during production runs of your precision sheet metal sections cut and formed. Our masterful team will custom fabricate your parts without measuring errors, no matter whether it is simple or complex geometries.

XC Machining is one of the reputable sheet metal manufacturing company in the United States. It is distinguished by the fact that it can deal with both small and large production runs to address even the most challenging specifications.

Why Choose Sheet Metal Fabrication with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Sheet Metal Fabrication to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Sheet Metal Fabrication Tolerances

General Linear Dimensions ±0.127 mm (±0.005") For features ≤ 300 mm. May increase slightly for larger dimensions.
Bend Angle Tolerance ±1° Depends on material thickness and tooling accuracy.
Bend Radius Tolerance ±0.254 mm (±0.010″) Affected by material type and bending method.
Hole Diameter (Laser/Punch) ±0.076 mm (±0.003″) to ±0.127 mm (±0.005″) Smaller holes closer to ±0.003″, larger ones ±0.005″.
Hole-to-Hole Distance ±0.127 mm (±0.005″) Measured between hole centers.
Hole-to-Edge Distance ±0.127 mm (±0.005″) Edge relief may be required depending on tooling.
Cutout Feature Tolerance ±0.127 mm (±0.005″) Applies to slots, notches, etc.
Flatness 0.5 mm per 300 mm (12″) Warping can occur during cutting or bending, especially on thin sheets.
Material Thickness Range 0.5 – 6.0 mm (20 ga to 1/4″) Varies based on equipment.
Minimum Bend Flange Length ≥2x material thickness Shorter flanges may distort or crack.

Materials for Sheet Metal Fabrication Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Sheet Metal Fabrication project with precision and speed.

Steel (Mild/Carbon)

A36, 1018, 1020, 1045

Matte to semi-gloss, paintable, sandable

Matte, high-temperature resistance, durable

Flexible, rubber-like texture, varying durometers

Metallic finish, polishable, machineable

Full-color, glossy or matte, multi-texture capability

CRS 1008, CRS 1010

HRS A36, HRS 1011

Mild steel coated with zinc for corrosion protection

Grade 2 (Commercially Pure), Grade 5 (Ti-6Al-4V)

 

Energy Industry

Surface Finishes for Sheet Metal Fabrication

Here are the surface finishes for Sheet Metal Fabrication, each enhancing durability, aesthetics, or corrosion resistance:

Brushed Finish
Worker creating a brushed finish on a metal tube with a power tool, generating sparks.

Creates a uniform, directional satin texture, ideal for visible panels and decorative parts.

Powder Coating
A part is being spray-painted with blue powder coating in an industrial finishing process.

Applies a durable, colorful protective layer that’s resistant to corrosion, scratches, and weathering.

Anodizing
Aluminum sheet metal parts submerged in a liquid bath for an anodizing surface finish treatment.

Used mainly on aluminum parts to improve corrosion resistance and add color through controlled oxidation.

Electropolishing
A grinding machine with sparks flying as it polishes metal rings for an electropolished finish.

Removes surface imperfections and sharp edges to produce a clean, bright, and smooth finish, suitable for stainless steel.

Zinc Plating / Galvanizing
A hand touching a stack of corrugated metal sheets with a shiny, protective zinc plating.

Adds a thin layer of zinc to steel surfaces, offering robust corrosion protection for outdoor or industrial use.

Sandblasting / Bead Blasting
A pile of metal parts with a textured, matte finish from sandblasting or bead blasting.

Smooths and cleans the surface using abrasive media, great for preparing parts before painting or coating.

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Sheet Metal Fabrication service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Sheet Metal Fabrication needs, providing reliable and efficient solutions under one roof.

What Is the Process of Sheet Metal Fabrication?

Sheet metal fabrication is a manufacturing process that changes metal sheets in order to form functioning structures or parts using the process of cutting, forming, joining, and finishing. It integrates engineering with advanced machinery to produce custom parts in industries.

Here’s a step-by-step guide on how the mechanism works:

1. Design & Engineering

Every project starts with a technical drawing file or 3D CAD file. The design is checked by engineers and its tolerance is figured out and appropriate materials used (such as stainless steel, aluminum or galvanized steel) depend on the strength of the application, its resistance to corrosion and the weight requirement. This is important since the Early design review assists in finding cost-saving possibilities and maximization of manufacturability.

2. Materials Selection and Preparation

The appropriate metal sheets are selected in terms of thickness (gauge), finish, and the grade of material. After this, these sheets are washed, and ready to be processed to make sure there is accuracy and quality in fabrication. Materials used to make the sheet metal can include, Aluminum, stainless steel, mild steel, copper, and brass.

3. Cutting

The metal sheet is then cut into the necessary form and dimension depending on the design file using CNC laser cutting, plasma cutting or waterjet cutting. Laser cutting provides a very tight tolerance and clean edges of complex parts.

4. Forming & Bending

The flat sheet is then shaped into 3D forms using techniques like:

  • Press braking for bending angles.
  • Stamping for high-volume part formation.
  • Rolling for cylindrical shapes.

This stage creates the physical geometry of your final part like enclosures, brackets, or panels.

5. Joining & Assembly

At this stage, weld (TIG, MIG or even spot welding) is done to join the metal parts together on a permanent basis so as to be strong and durable.

  • Welding (TIG, MIG, or spot welding) is used to fuse metal parts permanently, ensuring strength and durability.
  • Riveting involves inserting metal pins to securely join overlapping sheet metal components.
  • Fastening uses screws, bolts, or other mechanical hardware for detachable and serviceable joints.
  • Adhesive bonding applies industrial-grade adhesives to create smooth, clean joints without heat or mechanical stress.

6. Finishing

  • Deburring is done in order to remove sharp edges and burrs left after the operation, resulting in smooth surfaces and safe handling.
  • Powder coating is the process that is carried out by applying a dry powder electrostatically and curing it to produce a superior and appealing finish that is durable.
  • Anodizing enhances the natural oxide layer on aluminum, increasing corrosion resistance and wear protection.
  • Painting provides a protective and decorative coating by use of painting which is also in numerous colors and finishes.
  • Galvanizing plays the role of providing a deposit of zinc on the metal to prevent rusting and other effects associated with the environment.

Such finishing also makes the product more resistant to corrosion, looks better, and has a longer period of life.

7. Inspection & Quality Control

Every part or assembly is thoroughly checked with the help of calipers, gauges, CMM machines or laser scanners in order to guarantee that it adheres to requirements on the dimensions, strength and surface condition. Such a precaution guarantees a lot of precision and dependability prior to delivery.

8. Packaging & Delivery

When it has been passed, the final products are then finally packaged well to avoid any form of damage to them and then either shipped to the destination of the client or incorporated to make a bigger component in a line of products. Protective materials, labelling, and organisation of logistics help us to make sure that our every order is delivered without delay, in a safe and traceable way.

How Precise Is the Sheet Metal Fabrication Process?

Sheet metal fabrication offers excellent precision, especially when the entire process is controlled using CNC (Computer Numerical Control) technology. The accuracy is determined by the technique, material, and product tolerance with industrial standards up to ultra-fine precision coolant-cutting work where required by aerospace and high precision medical components.

Key Factors Affecting Precision in Sheet Metal Fabrication

A variety of things can interfere with the accuracy of finished part:

  • Type and Thickness of Material: A sheet of a material is more likely to get distorted when the material is thin (i.e., aluminum).
  • Cutting Method: The laser cutting (CNC) is more precise than plasma or waterjet.
  • Quality of equipment: The labor force uses good quality equipment such as robotic press breaks and advanced fiber lasers that provide tighter tolerances.
  • Skill and Set Up: Skilled technicians, proper fixturing, and precise calibration reduce human error.
  • Design and Engineering: CAD files should be produced with clear specification of tolerances to make high quality production very efficient.

Ready to Start Your Sheet Metal Project?

Precision, speed and engineering experience are just some of the things that make XC Machining your choice for high quality sheet metal parts the way you want them in the sizes needed. Our team will help you regardless of whether you require prototypes, low-volume productions or large scale productions.

Contact us today to get a custom quote to upload a CAD file or some other consultation with our professionals according to your fabrication needs.

 

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

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Frequently Asked Questions

Sheet Metal Fabrication

  • What is the typical thickness of sheet metal used in fabrication?

    Typically, 0.5 mm to 6 mm. Thicker sheets are plate metal; thinner ones are foils 

  • What are the challenges in sheet metal fabrication?

    Maintaining precision, avoiding warping, and handling complex geometries are key challenges.

  • How does sheet metal fabrication benefit modern industries?

    It offers durable, lightweight, and cost-effective solutions for automotive, construction, and electronics industries.

  • What are the common techniques in sheet metal fabrication?

    Techniques include cutting, bending, stamping, welding, and assembly, depending on the project’s requirements.

  • What materials are commonly used in sheet metal fabrication?

    Common materials include steel, aluminum, brass, copper, and stainless steel, selected based on durability, weight, and cost. 

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