...
  1. Home
  2. »
  3. Service
  4. »
  5. Fused Deposition Modeling (FDM)

Fused Deposition Modeling (FDM)

“Building innovation, layer by layer.”

Fused Deposition Modeling (FDM) creates durable, functional prototypes and end-use parts using a layer-by-layer extrusion of thermoplastic filaments. This cost-effective solution ensures precision, reliability, and versatility for a variety of applications.

Fused Deposition Modeling
FDM

What is FDM 3D printing?

Fused Deposition Modeling (FDM) is a popular 3D printing technique that builds parts layer by layer using thermoplastic filaments. FDM is ideal for creating durable, functional components for rapid prototyping and production. This method is widely used across industries such as automotive, consumer products, and education.

At XC Machining, our FDM 3D printing services deliver quick, customizable solutions tailored to your project needs. Whether for prototyping or production, we provide a diverse range of material options to ensure durability, sustainability, and design flexibility. 

Trust us to bring your ideas to life with precision and efficiency, driving innovation and project development forward

Fused Deposition Modeling (FDM) Standard Tolerances

Feature Tolerance/Recommendation
General Tolerance ±0.127 mm (±0.005 inches) or ±0.0015 mm per mm
Hole Diameters May print slightly undersized; recommend post-processing such as drilling or reaming for precision
Minimum Feature Size Minimum diameter of 5 mm (0.197 inches) for features like pins
Wall Thickness Minimum wall thickness varies with layer height; e.g., 0.254 mm layer height requires 0.71 mm thickness
Clearances for Assemblies Minimum clearance of 0.5 mm (0.019 inches) recommended between moving parts to prevent fusion

Why Choose Fused Deposition Modeling (FDM) with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Fused Deposition Modeling (FDM) to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Gallery of Fused Deposition Modeling (FDM) parts

This gallery showcases the exceptional quality and attention to detail we deliver in every project. From complex designs to flawless finishes, each image reflects our commitment to excellence in Fused Deposition Modeling (FDM) .

Materials for Fused Deposition Modeling (FDM) Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Fused Deposition Modeling (FDM) project with precision and speed.

3D Printing Plastic Materials

A wide range of 3D printing plastic materials from thermoplastics for functional parts to high detail resins (thermosets) for visual prototypes.

3D-printing-materials

Surface finishes for Fused Deposition Modeling (FDM)

We offer finishing services for Fused Deposition Modeling (FDM), providing a wide range of finishing options to enhance both the durability and appearance of your parts. Whether it’s for prototyping or full-scale production, our finishing solutions ensure that your parts meet the highest standards of performance and visual appeal for all needs.

Brushing is a technique that utilizes abrasive pads or brushes to add a finish to the surface of a material. It is commonly used on metal surfaces to enhance their visual appeal. This method is especially effective on stainless steel, creating either a linear or circular pattern on the surface.

Black oxide coating is a popular choice for enhancing the surface of steel and iron. This finish not only provides a visually appealing dark surface, but also offers excellent wear resistance. Additionally, the black oxide coating can enhance the lubricity and durability of the treated surface, making it an ideal option for various applications.

Passivation is a common process used to enhance the corrosion resistance of stainless steel by removing iron impurities and forming a protective oxide layer. This helps to improve the durability and performance of stainless steel in tough environments.

Paint serves as a surface coating that is effective on a wide range of materials, offering both aesthetic enhancement and protection against corrosion. It is available in numerous color options, making it suitable for application on metals, polymers, wood, and various other substrates.

Enhance the shine and smoothness of your materials by utilizing polishing techniques. By using abrasives such as buffing wheels or polishing chemicals, you can elevate the reflectivity and overall aesthetic of metals, resulting in a stunning mirror-like finish.

Alodine coating, also known as chromate conversion coating, is widely used on metals like aluminum. It serves as an excellent primer for paint or powder coatings, providing a durable and corrosion-resistant finish. By creating a thin layer of protection, it enhances the bond between subsequent coatings, ensuring long-lasting results.

3d-printed-prototypes

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Fused Deposition Modeling (FDM) service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Fused Deposition Modeling (FDM) needs, providing reliable and efficient solutions under one roof.

On-Demand Parts Delivered Fast with 4 Simple Steps

Xcmachining develops rapid prototypes and parts with efficient manufacturing expertise and advanced equipment. We are a reliable on-demand production company and ensure our products meet exacting tolerance specifications and quality standards.

Step 1:

Upload the Design File

This is the first step in the manufacturing process. Here, you upload your 3D CAD to our backend. This file could be STEP, STP, STL, OBJ, X_T, SAT, IGS, IGES, or SLDPRT file types.
cnc machining quote

Step 2:

DFM Analysis

After uploading your design, our project managers will provide your feedback in the form of a real-time quotation. Additionally, you will get a quote and DFM analysis within a few hours.
cnc machining quote

Step 3:

Quote Confirmation and Manufacturing

As soon as you agree to our quote, our team will start working with you to bring your ideas to life. Additionally, we would provide you with a variety of surface finishing options.
cnc machining quote

Step 4:

Part Shipment

This is the final step in the production cycle; delivery. We produce your prototypes and parts within a few days. After part production, we deliver them directly to your doorstep.
cnc machining quote

Revolutionizing Manufacturing with Fused Deposition Modeling (FDM)

Fused Deposition Modeling (FDM) technology offers manufacturers a reliable path from concept to functional parts through additive manufacturing. XC Machining’s FDM systems deliver components with tolerances between +/-0.001″ and 0.005″, blending manufacturing accuracy with the flexibility of 3D printing for rapid delivery within 24 hours.

Benefits of XC Machining’s Fused Deposition Modeling (FDM) Services

Engineering-Grade Materials

Our extensive material library includes:

  • ABS, PLA, PETG: Ideal for general applications requiring strength and durability.
  • High-Performance Thermoplastics: Provide enhanced strength, temperature resistance, and chemical compatibility for demanding environments.

Functional Prototyping

Test designs under real-world conditions using production-grade materials. Parts exhibit mechanical properties similar to injection-molded components, allowing for accurate performance evaluations.

Cost-Effective Production

Small to medium production runs are economical without requiring tooling investments. Whether producing single units or thousands, our services ensure consistent quality and competitive pricing.

Rapid Manufacturing Timeline

Our systems support fast development cycles with parts ready to ship within 24 hours of design approval, addressing urgent production needs effectively.

Industrial Strength Solutions

We offer high-temperature materials that withstand demanding industrial environments. Components maintain structural integrity under mechanical stress and thermal cycling.

Applications of FDM Services

Automotive Industry

  • Heat-Resistant Materials: Suitable for under-hood components and testing fixtures.
  • Industry Standards Compliance: Parts meet durability and performance benchmarks for automotive applications.

Electronics Housing Production

  • Static Dissipative Materials: Protect sensitive electronic components while maintaining effective thermal management.
  • Custom Enclosures: Designed for durability and precision in complex assemblies.

Energy Sector Components

  • Chemical Resistance: Materials resist degradation in harsh chemical environments.
  • High-Temperature Stability: Components remain functional under industrial thermal stress.

Medical Device Development

  • ISO-Certified Processes: Ensure consistent quality and compliance for medical applications.
  • Clean Room Facilities: Available for manufacturing sensitive components.

Enhanced Features of FDM Services

Multiple Finish Options

  • Surface Treatments: From standard to fine resolutions, tailored for aesthetics and functionality.
  • Post-Processing: Achieve polished appearances or specific functional enhancements.

Design Verification

  • Quick Iteration Cycles: Enable fast improvements and modifications.
  • Physical Models: Reveal integration challenges before committing to expensive tooling.

Manufacturing Aid Creation

  • Custom Jigs and Fixtures: Improve production efficiency and assembly accuracy.
  • Adaptable Tools: Easily modified and reprinted to match evolving processes.

Material Economy

  • Optimized Internal Fill Density: Balances strength with weight, reducing material usage and production costs.

Complex Geometry Handling

  • Single-Piece Solutions: Produce internal channels and intricate features without requiring assembly, improving reliability and reducing manufacturing time.

Why Choose XC Machining for FDM Services?

At XC Machining, we understand the complexities of bringing your ideas to life. Our FDM services are designed to overcome these challenges by providing reliable, flexible, and efficient manufacturing solutions. From engineering-grade materials to rapid delivery, we’re committed to meeting your specific needs and delivering exceptional results.

Contact XC Machining today to discover how our Fused Deposition Modeling (FDM) services can help you achieve your manufacturing goals and bring your designs to life with precision and speed.

Get in Touch

Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

Get In Touch

Related Articles and Insights

Dive Deeper with Articles and Posts Connected to Your Interests

Frequently Asked Questions

Fused Deposition Modeling (FDM)

  • What materials are used in FDM?

    FDM uses thermoplastics like PLA, ABS, PETG, nylon, and polycarbonate, catering to applications from prototypes to industrial-grade parts.

  • What industries use FDM 3D printing?

    Automotive, aerospace, education, and consumer goods industries use FDM for prototyping, jigs, fixtures, and functional parts.

  • How accurate is FDM printing?

    FDM offers accuracy within ±0.1 mm to ±0.3 mm, depending on the material and printer, suitable for functional parts with a slightly rough surface.

  • Is FDM suitable for functional parts?

    Yes, FDM works well for functional parts using durable materials like ABS, nylon, and polycarbonate for strength and heat resistance.

  • Can FDM parts be used in high-temperature environments?

    Yes, materials like polycarbonate or high-temp nylon make FDM parts suitable for applications requiring heat resistance.

en_USEnglish
Send Us detail Requirements