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Selective Laser 
Sintering (SLS)

XC Machining specializes in SLS 3D Printing Services that offer high precision and durability for your prototypes and end-use parts. With our Selective Laser Sintering (SLS) technology, we can produce complex, strong, and detailed parts with ease, making it ideal for industries that require high-performance components in the USA.

Selective Laser Sintering (SLS)
Selective Laser Sintering (SLS)

Selective Laser Sintering 3D Printing Services for Complex Geometries

Our Selective Laser Sintering 3D Printing Services allow us to create intricate geometries that would be difficult or impossible to achieve with traditional manufacturing methods. Whether you’re developing functional prototypes or low-volume production runs, SLS provides the flexibility, strength, and accuracy needed for a variety of industries in the USA.

sls-printing-machine

Reliable Selective Laser Sintering Printing Company for Precision Parts

As a trusted Selective Laser Sintering printing company in the USA, XC Machining offers top-tier selective laser printing services for a range of materials. Our SLS technology ensures parts are produced with high dimensional accuracy, exceptional mechanical properties, and excellent surface finishes.

Why Choose Selective Laser Sintering (SLS) with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Selective Laser Sintering (SLS) to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

Tolerances for Selective Laser Sintering (SLS)

Selective Laser Sintering (SLS) is an advanced 3D printing technology that uses a laser to sinter powdered material into solid structures, layer by layer. The tolerances achieved in SLS depend on the material used and part complexity. 

Specification
Precision Tolerances Achievable tolerances of ±0.2 mm for most parts, with finer precision possible for smaller geometries.
Layer Resolution As fine as 0.1 mm, depending on the material and printer setup.
Minimum Wall Thickness 1 mm (depending on material type and part design).
Minimum Feature Size 0.5 mm (varies by material).
Maximum Part Size Can vary, typically up to 600 x 600 x 500 mm, depending on the machine capabilities.
Minimum Part Size Can be as small as 5 mm x 5 mm, depending on the printer and material.
Production Volume Low Volume: 1-100 pcs, High Volume: 100-2,000 pcs, Large Volume: 2,000+ pcs (depending on design).
Lead Time Typically 5-7 business days for most orders, with fast turnaround for simpler designs.

Materials for Selective Laser Sintering (SLS) Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Selective Laser Sintering (SLS) project with precision and speed.

Nylon 12

Durable plastic, PA12, PA 2200

Stiff plastic, PA12 GF, PA 3200 GF

Ductile plastic, PA11, Rilsan® Invent Natural

High-performance plastic, carbon-filled PA12, PA 602-CF, carbonamide

Metallic gray plastic, aluminum-filled PA12, alumide

Heat-resistant plastic, mineral fiber-reinforced PA12, PA 620-MF

Meets FAR 25.853 60-second burn specification, PA 606-FR

3D-printing-materials

Surface Finishes for Selective Laser Sintering (SLS)

SLS is known for producing strong, detailed parts that require minimal post-processing. Below are common surface finishes for parts produced with SLS.

Sanding

Sanding removes excess powder and smooths the surface, improving both appearance and feel, ideal for parts that require post-processing before painting.

Polishing

Polishing gives SLS parts a smooth, glossy finish, often used for high-visibility parts to enhance their visual appeal and provide a professional look.

Bead blasting

Bead blasting uses small abrasive beads to create a matte, textured surface. It’s effective for improving surface consistency.

Plating

Plating involves applying a metal layer to SLS parts, improving their strength, durability, and corrosion resistance, adding a shiny metallic finish.

Dyeing

Dyeing adds rich, uniform color to SLS parts, allowing vibrant customization while maintaining the material’s natural texture and surface detail.

Vapor smoothing

Vapor smoothing melts the outer layer slightly to reduce roughness, creating a glossy, sealed surface ideal for functional or aesthetic applications.

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Selective Laser Sintering (SLS) service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Selective Laser Sintering (SLS) needs, providing reliable and efficient solutions under one roof.

Selective Laser Sintering (SLS) Services At XC for High-Performance Parts

Selective Laser Sintering (SLS) is a powerful 3D printing technology that uses a laser to sinter powdered material into solid parts. Unlike traditional 3D printing methods that deposit material layer by layer, SLS selectively fuses fine particles of material, such as plastic or metal powders, to create complex and durable parts. This process is ideal for producing high-performance components, particularly for industries requiring strong, functional parts with intricate geometries.

Our advanced SLS technology enables us to create precise, high-quality parts with remarkable strength, making it an excellent choice for rapid prototyping, small production runs, and custom manufacturing solutions.

How Selective Laser Sintering (SLS) Works?

The SLS process involves the use of a laser to fuse powdered material layer by layer, creating a solid part from a 3D digital model. Here’s a detailed overview of how SLS works:

  1. Material Selection: The process begins by selecting a suitable powder material, such as nylon, polyamide, or metal alloys. Each material is chosen based on the specific requirements of the part, such as strength, flexibility, or heat resistance.
  2. 3D Model Preparation: A 3D model of the part is designed using CAD (Computer-Aided Design) software and then converted into a digital file compatible with the SLS printer. The model is sliced into thin layers, which guides the laser during the sintering process.
  3. Layer-by-Layer Printing: The printer begins by spreading a thin layer of the selected powder material onto the build platform. A high-powered laser then scans the surface, selectively fusing the powder particles in the areas defined by the digital model. This layer of fused material is then lowered, and another layer of powder is applied. The process repeats until the part is fully formed.
  4. Cooling and Solidification: After the part is printed, it is allowed to cool and solidify within the powder bed. This cooling process ensures that the material maintains its integrity and strength before it is removed from the build platform.
  5. Post-Processing: After printing, the part is carefully removed from the powder bed. Depending on the material and requirements, additional post-processing may be required, such as cleaning excess powder, polishing, or painting to enhance the part’s finish.

Reasons to Use Our Selective Laser Sintering (SLS)

Selective Laser Sintering offers numerous benefits over other 3D printing technologies, making it a preferred choice for manufacturing complex parts. Here are some of the key advantages:

  • High Strength and Durability: SLS parts are known for their excellent mechanical properties, including strength, durability, and heat resistance. This makes them suitable for functional prototypes, end-use parts, and components exposed to harsh environments.
  • Complex Geometries: SLS allows for the production of highly complex and intricate designs that would be difficult or impossible to achieve with traditional manufacturing methods. This is ideal for creating parts with detailed features, internal structures, or organic shapes.
  • No Need for Support Structures: Unlike other 3D printing technologies, SLS does not require additional support structures to hold the part in place during printing. The surrounding powder acts as a natural support, reducing material waste and simplifying the post-processing step.
  • Rapid Prototyping and Production: SLS is ideal for rapid prototyping, as it enables quick turnaround times and allows for iterative testing of designs. The technology is also capable of producing small to medium production runs efficiently and cost-effectively.

The SLS Advantage for Prototyping and Production

One of the key benefits of SLS is its suitability for both prototyping and end-use production. As a result, businesses can use SLS for every stage of product development, from design validation to low-volume production. The speed and accuracy of SLS enable designers to iterate on designs quickly, making it a cost-effective solution for prototyping before moving to full-scale production.

Additionally, SLS is ideal for producing small to medium batches of custom parts without the need for expensive molds or tooling. This allows companies to manufacture high-quality components at a lower cost, especially for products that require frequent design updates or unique features.

Start Your SLS Project with XC Machining

If you’re looking for high-performance, precise, and custom solutions, XC Machining offers Selective Laser Sintering (SLS) services that can bring your ideas to life. Whether you need prototypes, custom parts, or small production runs, our expert team and cutting-edge technology ensure that your project is executed with the utmost quality and efficiency.

Contact Us Today to discuss how our SLS services can meet your needs. Let us help you create innovative, high-performance parts with the precision and speed that only SLS can offer.

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

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Frequently Asked Questions

Selective Laser Sintering (SLS)

  • What materials are commonly used in Selective Laser Sintering (SLS)?

    SLS uses a range of powdered materials, including nylon, aluminum, titanium, and stainless steel. These materials provide excellent strength, durability, and thermal resistance, making them suitable for a wide variety of industries, including aerospace and automotive. 

  • How strong are SLS printed parts compared to traditional manufacturing methods?

    SLS parts are known for their high strength and durability, often comparable to parts made using traditional manufacturing methods like injection molding. They are capable of withstanding high stress and harsh environments, making them suitable for functional prototypes and end-use parts. 

  • What are the advantages of using SLS for 3D printing?

    SLS offers high precision, excellent material options, and the ability to create complex geometries with no need for support structures. This makes it ideal for producing intricate, strong parts that require minimal post-processing, saving time and cost. 

  • Can SLS be used for mass production of parts?

    Yes, SLS can be used for both low- and medium-volume production. It’s particularly useful for producing custom, high-strength parts in short runs. While it may not fully replace traditional mass production, it offers a flexible, cost-effective solution for specialized or custom parts. 

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