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FDM 3D Printing Services for Cost-Effective Prototypes and Production Parts

We offer FDM 3D Printing Services that provide cost-effective and durable prototypes and production parts. Using Fused Deposition Modeling (FDM) technology, we deliver high-quality, functional components that meet the needs of industries across the USA. From concept to production, our FDM solutions offer precision, flexibility, and fast turnaround times.

Fused Deposition Modeling
FDM

Leading FDM 3D Printing Company

As a trusted FDM 3D printing company, XC Machining provides FDM 3D printing solutions tailored to your specific needs. Whether you’re looking for functional prototypes, low-volume production, or custom parts, we use the latest FDM technology to create strong, precise components, delivering results on time and within budget.

FDM 3D printer creating a plastic boat model layer by layer using filament extrusion technology.

FDM 3D Printing Solutions for High-Performance Parts

When you need reliable and durable parts, XC Machining offers the best FDM 3D printing services in the USA. Our Fused Deposition Modeling 3D printing services allow for quick production of high-performance, custom parts using a wide range of materials.

Why Choose Fused Deposition Modeling (FDM) with XC Machining?

Provides rapid prototyping and precision parts using advanced CNC technology, ensuring exceptional quality and precision. Trust Fused Deposition Modeling (FDM) to meet your exacting standards.

Strong Manufacturing Capabilities

In our facility, you have a variety of machines for part production, including CNC turning lathes, milling machines, injection molding equipment, state-of-the-art 3D printing technology, and more.

Flexible Material Selection

At XC Machining, we try to ensure your choice is not limited, which is why we offer over 60 materials for you to choose from for your prototypes and products.

24/7 Engineering Support

In-depth service engineers with the knowledge to address your manufacturing inquiries are available from XC Machining. Our engineers are always on the ground to offer valuable advice.

Choice of Custom Finishes

We offer a range of surface treatments and custom finishes on solid metal and plastic parts, including anodizing, spray painting, vapor polishing, sandblasting, silk screening, etc.

FDM 3D Printing Tolerances

Dimension Range (mm) Typical Tolerance (mm) High Precision (Optimized Settings)
0 – 100 ±0.2 – ±0.5 mm ±0.1 – ±0.3 mm
100 – 300 ±0.5 – ±1.0 mm ±0.3 – ±0.5 mm
>300 ±0.3 – 0.5% of part size ±0.2 – 0.4% with post-processing

Materials for Fused Deposition Modeling (FDM) Parts

Leading companies and engineers rely on XC Machining for rapid iterations and durable, high-quality parts. Whether it’s for prototyping or full-scale production, our wide range of materials ensures we meet the unique requirements of any Fused Deposition Modeling (FDM) project with precision and speed.

ABS-M30

Black, Blue, Dark Grey, Ivory, Red, White.

Black (electrostatic dissipative properties)

Translucent Natural, Translucent Amber, Translucent Red

Black, Dark Blue, Dark Gray, Light Gray, Green, Ivory, Orange, Red, White, Yellow

 

Black

Black

White

Translucent Natural, White

Black, Blue, Red, White

Black, Tan

Amber (Natural)

3D-printing-materials

Surface Finishes for FDM 3D Printing

FDM 3D printing often requires post-processing to enhance appearance, strength, and surface smoothness; these finishes are widely used.

As-Printed Finish
FDM 3D printed part with standard as-printed surface showing visible layer lines

Layer lines are visible, but the raw print is suitable for functional prototypes and non-cosmetic parts.

Sanding
FDM 3D printed part surface being sanded for smooth finish and post-processing preparation

A manual process to smooth out visible layers and support marks; often used before painting or sealing.

Acetone Vapor Smoothing (for ABS)
Smooth FDM 3D printed ABS part using acetone vapor for glossy, seamless surface finish

Creates a glossy, sealed surface by chemically melting the outer layer—ideal for ABS, but not suitable for PLA.

Priming & Painting
Worker in safety gear spray painting a car part with precision using a professional paint sprayer.

Enhances the visual appeal; usually preceded by sanding and applying filler for a clean, even finish.

Epoxy Coating
3D printer using FDM technology to create a white plastic vase layer by layer on a blue build platform.

Applies a clear or pigmented resin layer for improved strength, durability, and a smoother, glossy finish.

Bead Blasting (for industrial-grade FDM)
Industrial FDM 3D printed part undergoing bead blasting for matte, uniform finish

Used to create a uniform matte texture, especially on engineering-grade thermoplastics like ASA or PC.

Specialist industries

XC Machining is a trusted partner for industries demanding complexity, reliability and precision. Our expensive experience in producing millions of high quality components brings unmatched expertise to every project.

Our services cover a diverse range of applications to ensure that we meet the unique needs of each sector with great care.

XC Machining supports the automotive industry with cutting-edge CNC machining solutions, enabling the production of complex parts that drive efficiency

For the semiconductor industry, XC Machining offers CNC machining services that meet the high precision demands necessary for manufacturing components

Our CNC machining services are pivotal in the energy sector, where precision and durability are essential. XC Machining supports the

XC Machining is a trusted partner in the industrial machinery sector, offering CNC machining solutions that ensure the robust and

XC Machining delivers precision machining solutions for the electronics industry, producing intricate components that meet the exacting standards required for

XC Machining offers specialized CNC machining services for the communications industry, crafting precision parts that are vital for the infrastructure

Our Fused Deposition Modeling (FDM) service capabilities

As a leader in precision manufacturing, we offer a wide range of capabilities that cater to both one-off prototyping and low-volume production. We specialize in delivering geometrically complex and highly cosmetic parts, ensuring the highest quality standards. At XC Machining, we pride ourselves on being the go-to manufacturer for all your Fused Deposition Modeling (FDM) needs, providing reliable and efficient solutions under one roof.

Unlock Innovation and Precision with FDM 3D Printing Services

In the world of additive manufacturing, Fused Deposition Modeling (FDM) is one of the most widely used and versatile 3D printing technologies.

At XC Machining, we specialize in offering FDM 3D printing services that help businesses turn their ideas into tangible, functional parts. Whether it’s for rapid prototyping, custom parts production, or low-volume manufacturing, FDM 3D printing provides an efficient and cost-effective solution for industries across the board.

What is FDM 3D Printing?

Fused Deposition Modeling (FDM) is a 3D printing process that uses a thermoplastic material, such as ABS, PLA, or PETG, which is heated and extruded through a nozzle to build a part layer by layer. 

The material is deposited in thin layers, one on top of the other, and fused together to form a solid object. This process allows for the creation of parts with high accuracy, mechanical properties, and flexibility in design.

FDM is often referred to as “additive manufacturing” because it builds up the part from nothing, layer by layer, as opposed to subtractive manufacturing methods like milling or turning. 

Benefits of FDM 3D Printing at XC Machining

Cost-Effective

FDM is one of the most affordable 3D printing technologies available, especially for low to medium-volume production. The material costs are relatively low, and there is no need for expensive molds or tooling, making FDM an ideal choice for cost-effective prototyping, small batch production, and custom part manufacturing.

Quick Turnaround Times

The ability to produce parts rapidly is one of the most significant advantages of FDM 3D printing. At XC Machining, we can quickly take your designs from concept to reality, enabling faster product development cycles and reducing time-to-market. Whether you need a single prototype or a series of functional parts, our FDM 3D printing service delivers timely results.

Design Flexibility

FDM 3D printing offers exceptional design freedom, allowing the creation of complex geometries that would be difficult or impossible to manufacture using traditional methods. You can create parts with internal structures, intricate details, or customized features without the constraints of molds, dies, or tooling.

Wide Material Selection

With FDM, you have access to a wide variety of thermoplastic materials that offer various mechanical properties. Whether you need strong and durable parts, flexible components, or parts that are resistant to high temperatures or chemicals, FDM provides a material for nearly every application. 

Rapid Prototyping

FDM 3D printing is ideal for rapid prototyping, allowing designers and engineers to quickly produce functional prototypes for testing and validation. With FDM, you can test and iterate on designs in real-time, making adjustments based on testing results and customer feedback. 

Low Waste Production

Unlike subtractive manufacturing methods, where material is cut away from a larger block, FDM 3D printing only uses the material necessary to create the part, resulting in minimal waste. This is a more sustainable approach to manufacturing, especially for industries focused on reducing their environmental footprint.

Applications of FDM 3D Printing Services

FDM 3D printing is widely used across many industries for a variety of applications, including:

Prototyping

FDM is most commonly used for rapid prototyping, allowing designers to quickly test and refine their ideas. With the ability to iterate designs rapidly and cost-effectively, FDM plays a key role in product development.

Custom Parts Production

FDM technology is perfect for producing custom parts that need to meet specific design criteria or functionality. Whether it’s a custom bracket, housing, or other component, FDM allows for the creation of bespoke parts without the need for tooling or molds.

Small Batch Production

For low-volume or small-batch production, FDM 3D printing is an ideal solution. Since it eliminates the need for expensive tooling, it is an affordable and efficient option for producing small quantities of functional parts, especially when custom features or geometries are required.

End-Use Parts

FDM can also be used to produce durable end-use parts, especially when low-to-medium strength materials are sufficient. Applications in industries such as automotive, consumer goods, and aerospace often leverage FDM for producing functional end-use components.

Get in Touch with XC Machining for Your FDM 3D Printing Needs!

We work closely with our clients to understand their specific needs, offering personalized service and ensuring that each project is completed on time and within budget. Whether you need rapid prototyping, custom parts, or small-batch production, our FDM 3D printing services are designed to meet your unique requirements and exceed your expectations.

Contact us today to discuss your project and discover how we can bring your ideas to life with FDM 3D printing.

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Bring Your Designs to Life with XC Machining

Experience precision engineering with XC Machining. From detailed prototypes to high-volume production, we’re here to turn your concepts into reality. Contact us today to discuss your project needs!

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Frequently Asked Questions

Fused Deposition Modeling (FDM)

  • What materials are used in FDM?

    FDM uses thermoplastics like PLA, ABS, PETG, nylon, and polycarbonate, catering to applications from prototypes to industrial-grade parts.

  • What industries use FDM 3D printing?

    Automotive, aerospace, education, and consumer goods industries use FDM for prototyping, jigs, fixtures, and functional parts.

  • How accurate is FDM printing?

    FDM offers accuracy within ±0.1 mm to ±0.3 mm, depending on the material and printer, suitable for functional parts with a slightly rough surface.

  • Is FDM suitable for functional parts?

    Yes, FDM works well for functional parts using durable materials like ABS, nylon, and polycarbonate for strength and heat resistance.

  • Can FDM parts be used in high-temperature environments?

    Yes, materials like polycarbonate or high-temp nylon make FDM parts suitable for applications requiring heat resistance.

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